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5

USER MANUAL

TUNJKTRLY02

6.  TROUBLESHOOTING

Symptom

Possible Causes

Solution

Jack will not lift the load

1. Overloaded

2. Low oil level

3. Release valve not correctly closed

4. Air in system

5. Piston rod not functioning

6. Packing worn or defective

1. Be sure to use jack with adequate capacity

2. Top up oil lever

3. Check and close release valve

4. Open release valve and pump the handle a few times. 

Close valve and re-try

5. Clean and replace oil

6. Replace packing

Jack does not lift high 

enough or feels 'spongy'

1. Oil level too high or too low

2. Worn seals

3. Air in system

4. Release valve not closed

1. Fill or remove excess oil

2. Return jack to local service agent

3. Open release valve and pump the handle a few times. 

Close valve and re-try

4. Check and close release valve

Jack lifts poorly

1. Pump packing or valves 

malfunctioning

2. Oil is dirty

3. Air in the system

1. Replace packing and / or clean valves

2. Replace oil

3. Open release valve and pump the handle a few times. 

Close valve and re-try

Jack lifts but will not  

hold load

1. Release valve partially open

2. Dirt on valve seats

3. Air in system

4. Faulty seals

5. Packing worn or defective

1. Check and close release valve.

2. Lower jack, close release valve. Place foot on front 

wheel and pull up lifting arm to full height by hand. 

Open the release valve to lower arm

3. Open release valve and pump the handle a few times. 

Close valve and re-try

4. Replace or contact local service agent

5. Replace packing

Jack will not lower 

completely

1. Unit requires lubrication

2. Piston rod bent or damaged

3. Jack frame / link system distorted 

due to overloading / poor positioning

4. Air in system

5. Release valve partially closed

6. Jack spring damaged

1. Oil all external moving parts

2. Replace rod or contact local service agent

3. Replace damaged parts or contact local service 

agent

4. Open release valve and pump the handle a few times. 

Close valve and re-try

5. Check and fully open release valve.

6. Replace spring or contact local service agent

Jack does not lower at all

1. Release valve closed

1. Check and fully open release valve

Summary of Contents for TUNJKTRLY02

Page 1: ...USER MANUAL TUNJKTRLY02 2 TONNE HIGHLIFT TROLLEY JACK EXTRA LONG LOW PROFILE ...

Page 2: ...s are made without guarantee Since the conditions of use are beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for illustration purposes only ...

Page 3: ...ppery and capable of sustaining the load 1 11 Inspect the jack before each use Do not use if bent broken cracked leaking or otherwise damaged any suspect parts are noted or it has been subjected to a shock load 1 12 Check to ensure that all applicable bolts and nuts are firmly tightened 1 13 Do not operate the jack when you are tired or under the influence of alcohol drugs or any intoxicating medi...

Page 4: ... and pump it up and down 7 or 8 times To close the hydraulic valve turn the handle clockwise and push down Place a few drops of hydraulic jack oil on the pump piston and pump the handle several times to distribute the oil Thoroughly lubricate all moving parts 5 OPERATING INSTRUCTIONS WARNING Ensure you prepare vehicle and use jack according to Section 1 SAFETY INSTRUCTIONS Check that the supportin...

Page 5: ... valve and pump the handle a few times Close valve and re try Jack lifts but will not hold load 1 Release valve partially open 2 Dirt on valve seats 3 Air in system 4 Faulty seals 5 Packing worn or defective 1 Check and close release valve 2 Lower jack close release valve Place foot on front wheel and pull up lifting arm to full height by hand Open the release valve to lower arm 3 Open release val...

Page 6: ...ip 02 Handle 03 Dust Cap 04 Screw 05 Nut 06 Lock Washer 07 Washer 08 Wheel Assembly 09 Screw 10 Screw No Description 11 Retaining Ring 12 Lifting Frame Assembly 13 Retaining Ring 14 Fixed Wheel 15 Base Frame Assembly 16 Saddle Holder 17 Screw 18 Hydraulic Unit 19 Link Arm 20 Saddle Assembly ...

Page 7: ...g 19 O Ring 20 Valve Seat 21 Screw 22 Seal Washer 23 Steel Ball 24 Screw 25 Steel Ball 26 Pump Body 27 Steel Ball 28 Unloader Valve Rod 29 Spring 30 Washer 31 O Ring 32 Copper Washer 33 Valve Seat 34 Unloader Plate 35 Washer 36 Nut 37 Spring 38 U Ring No Description 39 O Ring 40 Dust Ring 41 Pump Piston 42 Handle Socket 43 Pin Handle Socket 44 Spacer Handle Socket No Description 45 Pin Pedal 46 Pe...

Page 8: ...he oil filler plug Turn the handle release valve clockwise to the closed position Pump the handle until the lift arm reaches maximum height Continue to pump several times to remove trapped air in the system Turn the handle release valve counterclockwise one full turn and lower the lift arm to the lowest position Use force on saddle if necessary Carefully and slowly loosen oil filler plug to releas...

Page 9: ...C as amended Machinery Directive Equipment Category Trolley Jack Lifting Equipment Product Name Model TUNJKTRLY02 2 Tonne Trolley Jack Maximum Load 2 Tonne Signed by Stephen McIntyre Position in the company Operations Director Date 09 March 2016 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or authorised representa...

Page 10: ...iminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ...

Page 11: ...dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented mus...

Page 12: ...12 USER MANUAL TUNJKTRLY02 ...

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