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IMPORTANT NOTES:
Please thoroughly read and understand these instructions before commencing this installation.
RECOMMENDATIONS
•
Turbosmart recommends that your BOV controller is fitted and adjusted by an appropriately qualified technician
Turbosmart recommends that a boost gauge be permanently fitted to the vehicle
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Please check that the following items have been provided in your BOV Controller Kit
Quantity
Description
Use
1
BOV Controller Unit
BOV Controller
1
Race Port assembly
Blow off valve fitted with orange inner spring and stainless steel weld flange
2m
2 core wire
Connect BOV Controller to solenoid
1
Heat shrink
Insulating soldered joints
2
Double sided adhesive
Surface mounting BOV controller
2
M3 X 30 Screws
Mounting BOV controller
2
M3 Nuts
Mounting BOV controller
1
3 Port solenoid
Controls pressure to BOV
3
1/8 NPT nipples
Connects solenoid to hose
1.2m
6.3mm Reinforced pressure tube
To connect the solenoid to the BOV
1
Solenoid Bracket
Mounting the solenoid
2
M3X20 SHCS
Mounting bracket to solenoid
2
5 amp Fuses
To protect the BOV controller and solenoid from voltage problems
1
M6 Nut
Secure solenoid bracket to car
1
M6 X 25 SHCS
Secure solenoid bracket to car
1
M6 Washer
Secure solenoid bracket to car
10
Cable ties
Securing vacuum tube and wires
1
Crimp ring terminal
For ground connection
4
Hose clamps
Securing all pressure lines
1
8 way wiring loom
Connects BOV Controller to devices and power
FUNCTIONALITY
The BOV controller works by detecting a negative voltage change in throttle position. It then energises the solenoid to vent all of the air
out of the BOV cap, causing a pressure differential between the piston of the BOV and the cap which will vent pressure from the intake
system. There are 2 parameters that can be adjusted to tune the controller for optimum performance; duration and sensitivity. The green
LED shows that the BOV controller is on. The yellow LED shows when the solenoid is activated.
LAYOUT
INSTALLATION
Mount the unit away from any heat source and moisture. Wire up the unit as per diagram. Do not connect the unit to a power supply
which will have a greater voltage than 14V DC.
Unused wires must be insulated with electrical tape so that they do not touch
other wires or the chassis
1. ORANGE = +5V (For external TPS)
–
OPTIONAL if your engine does not have a OEM TPS
2. GREEN = 0V (For external TPS) -
OPTIONAL if your engine does not have a OEM TPS
3. WHITE = TPS signal Input
4. YELLOW = Solenoid trigger signal
5. GREY = Disable Trigger wire (Ground to disable Controller) -
OPTIONAL
6. BROWN = Enable Trigger wire (Ground to keep solenoid energised) -
OPTIONAL
7. BLACK = Controller Ground
8. RED = +12V (
USE SUPPLIED 5A Fuse inline
)
Product Name:
BOV Controller Kit
Product Description:
Electronic BOV controller
Product Number:
TS-0304-100X
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7
8
Looking into BOV
Controller
Duration adjustment
Sensitivity adjustment
Power LED
Activation LED
Mounting Holes
