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SUPRA JZA80 TWIN TURBO BLOW-OFF VALVE ADAPTOR INSTRUCTIONS

 

Turbosmart Pty Limited P.O.Box 264 Croydon, NSW, 2132 Australia ABN: 69 081 069 794 

Ph: +(612) 9798 2866 Fx: +(612) 9798 2826 Email: instructions@turbosmart.com.au 

PART 
NUMBER 

FG-ADM-
SUPRA

 

 

 

Step 15.

  Connect the 5mm end of the Silicon hose 

assembly onto the BOV and secure it with the 5mm 
spring clamp supplied.  Secure the radiator hose to the 
BOV using the 250mm long cable tie supplied.  This 
will prevent the radiator hose from touching the engine 
belt drive.  

– VERY IMPORTANT!

 

 

 

 

Step 16.

  Secure the 5mm Silicon vacuum hose to the 

radiator hose Using the two 150mm long cable ties 
supplied.

  

This will prevent the Silicon hose from 

coming into contact with the radiator fan.   

– VERY IMPORTANT! 

 

 

 
Step 17.

  Your installation is complete and should look the same as the picture below.     

 

 

 
 
 

TROUBLE SHOOTING 

 

 

The following points should be checked if you find that your engine is dipping below normal idle, stalling or if the BOV is functioning poorly. Please 
note the following checks will cure 99% of problems experienced with fitting your BOV. 

-

 

Check that the O-ring on the base of the BOV is fitted correctly and is in good condition.  

-

 

Ensure that the grub screws and lock-nuts are tightened on the BOV adaptor pipe.  

-

 

Ensure the Silicon hose coupler is fitted properly over the Supra Adaptor and the throttle body.   

-

 

Ensure the two 90mm hose clamps are tightened over the Silicon hose coupler.   

-

 

Ensure the 70mm hose clamp is tightened over the intercooler pipe.   

-

 

Ensure the factory boost hose and factory plumb-back hose are blanked off with the blanking plug supplied.    

-

 

Ensure the blanking plugs are secured with the factory hose clamps. 

-

 

Ensure spring clamps are secured on silicon hoses and fittings.      

-

 

Re-adjust the setting of your BOV.  Please refer to your BOV fitting instructions for further information. 

 
Warranty 

Turbosmart warrants its products to be free from faults or defects for the life of the product. * 
* Subject to Turbosmart trading terms and conditions 

Warning! 

Incorrect use of this product may result in damage to your vehicle. Failure to observe any notes or recommendations may result in incorrect use of this product. This product is intended for use in off-road 
racing only. Turbosmart will accept no responsibility for the incorrect use of this product. 

Cable Tie

 

Radiator Hose

 

Turbosmart BOV

 

Connect 5mm 
Silicon hose

 

Turbosmart 

BOV 

Silicon Hose 

Assembly 

Supra 

Adaptor Pipe 

Summary of Contents for SUPRA JZA80 TWIN

Page 1: ...e to the Turbosmart BOV 1 6mm spring clamp Secures the 6mm Silicon hose to the factory vacuum boost source 2 19mm blanking plug To block off the factory boost pipe and return pipe 1 250mm long cable tie To support the radiator hose by securing it to the BOV 2 150mm long cable tie To support the vacuum boost hose by securing it to radiator hose Note The Supra TT pipework adaptor kit readily accepts...

Page 2: ...inlet pipe and secure it with the factory hose clamp using a Philips screw driver or 10mm socket Step 7 The intercooler outlet pipe is made of two sections You need to remove both sections First loosen the top hose clamp and the 1 st bottom hose clamp with a 10mm socket Then remove the top section of the intercooler outlet pipe Step 8 The bottom section is secured by a large pipe bracket First rem...

Page 3: ...r and the throttle body Using the two 90mm hose clamps supplied secure the Silicon hose coupler onto the Soarer adaptor and the throttle body Step 12 Use the 70mm constant tension hose clamp supplied to secure the intercooler pipe to the other end of the adaptor pipe Tighten the hose clamp with a 7mm socket or screwdriver Step 13 Connect the pre assembled silicon hose assembly as shown in the diag...

Page 4: ...e of the BOV is fitted correctly and is in good condition Ensure that the grub screws and lock nuts are tightened on the BOV adaptor pipe Ensure the Silicon hose coupler is fitted properly over the Supra Adaptor and the throttle body Ensure the two 90mm hose clamps are tightened over the Silicon hose coupler Ensure the 70mm hose clamp is tightened over the intercooler pipe Ensure the factory boost...

Page 5: ...on NSW 2132 Australia ABN 69 081 069 794 Ph 612 9798 2866 Fx 612 9798 2826 Email instructions turbosmart com au PART NUMBER FG ADM SUPRA Disclaimer Turbosmart will not be held responsible for any damage caused to property or person directly or indirectly related to the use of any Turbosmart products ...

Page 6: ...on check new car warranty Turbosmart Pty Ltd is not responsible for voiding any original manufactures warranty All warranty claims must be returned to the authorised reseller you must return the product and sales receipt at your own expense accompanied by a letter stating the reason for the claim Proof of purchase must be provided with any warranty claim and will be verified with the authorised re...

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