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85540-85541

the  removable  weight  in  the  center  pocket  in  the  top 

cover on the chassis. During operation, slight downward 

pressure can be applied to the handlebars to increase 

tine penetration depth. Limit downward pressure so that 

the front wheels remain on the ground during operation.

MAXIMUM ANGLE OF OPERATION

TO AVOID SERIOUS INJURY,

Do Not Operate the Aerator On Slopes Over 15°

 

Degrees.

Aerator Can Tip, Roll Over, Or Roll Back Onto Operator.

Do  not  operate  the  Aerator  on 

slopes over 15

°

 degrees. Serious 

injury  can  occur  if  the  operator 

slips  and  gets  feet  or  hands 

caught in the revolving tine reel. 

When  operated  on  steep  slopes 

or  when  operated  in  an  unsafe 

manner,  the Aerator  can  tip,  roll  over,  or  roll  back  on 

to  the  operator,  causing  serious  injury.  When  aerating 

on minor slopes, never operate straight up or down or 

across  the  slope. Approach  a  minor  slope  moving  up 

and down at a 45

°

 degree angle to the slope. 

ENGINE STARTING AND STOPPING PROCEDURES

To Start Engine:

1. Pull Transport Wheel Lift Handle Up. Tines must be out 

of the ground. Ensure that the Direction Control Handle 

is disengaged.

2. Place Fuel Shutoff in ON Position. On the Yamaha 

engine use the fuel selector to select either the front or 

rear fuel tank.

3. Set Engine Throttle (or choke on Yamaha)

4. Pull Starter Rope To Start Engine.

6. Reset Throttle (or choke),  Allow Engine To Warm

 Up.

Engine should be at full speed (3600 RPM)  

during operation 

To Stop Engine:

1. Release Direction Control Handle.

2. Pull Transport Wheel Lift Handle Up. Tines must be out 

of the ground.

3. Reset Throttle to Idle and Allow Engine to Return to Idle 

Speed (Briggs and Stratton).

4. Place Throttle to STOP Position (Use On/Off switch on 

Yamaha engine)

5. Place Engine Fuel Shutoff To OFF Position.

To stop the engine in an emergency situation, 

release the direction control handle and put the 

engine throttle in the STOP position.

On Yamaha engines, Use the On/Off switch .

OPERATING DIRECTION CONTROL HANDLE

Slowly

 push the direction handle forward to engage 

the forward direction. 

Slowly

 pull the handle back to 

engage  reverse  direction.  Fast  engagement  of  the 

direction will cause the Aerator to surge forward (or 

reverse) causing the operator to loose control of the 

machine. Releasing the direction control handle will 

return the drive to a neutral position.

Slowly Engage The Direction Control Handle.  

Fast Engagement May Cause Operator To Loose 

Control Of The Aerator. Fast Engagement On 

Uneven Ground Can Cause The Aerator To Tip Or 

Roll Over.

The  Direction  Control  will  not  act  as  a  brake  when 

released.  If  the  Direction  Control  is  released  or 

disengaged when the Aerator is going up a slope, the 

machine can freewheel and roll backwards towards 

the  operator.  If  the  Direction  Control  is  released  or 

disengaged  when  going  down  a  slope,  the  machine 

can freewheel forward.

OPERATING GROUND SPEED

Operating ground speed should be at a normal walking 

speed, but can vary depending on the conditions of the 

turf and work site. Vary the operating ground speed to 

suit conditions. Reduce speed by the direction control 

to slow down when near or next to obstacles.

Forward ground speed is controlled

 

by the direction control handle.

OPERATION

WARNING

WARNING

15° Max.

REMOVABLE

WEIGHT

FIGURE 5

OP85540-07 RevB

ENGINE

CONTROLS

DIRECTION

CONTROL HANDLE

TRANSPORT

WHEELS

LIFT HANDLE

TRANSPORT

LOCKING PIN

Summary of Contents for 85540

Page 1: ...4 196 and 10 212 872 Additional Patents Pending Manual Number 670678 Rev B DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP OPERATE OR SERVICE THE MACHINE TURFCO MFG INC 1655 101st Avenue NE Minneapolis Minnesota 55449 4420 U...

Page 2: ... Speed 11 Planning Aerating Path 12 Turning Aerator At End of a Row and Moving Aerator Backwards 12 Inspection During Operation 12 Decals 13 Operator Daily Inspection 14 Storage 14 Troubleshooting Table 14 Service and Adjustment Cleaning and Hardware Inspection 15 Lubrication 15 Transaxle V Belt Adjustment 16 Direction Control Cable Adjustment 16 Chain Idler Sprocket Adjustments 17 Tine Position 1...

Page 3: ... and Registered Trademarks Covered Under US Patent 6 708 773 and 9 474 196 and 10 212 872 Additional Patents Pending TURFCO is a registered trademark of Turfco Mfg Inc TurnAer and XT5 are registered trademark of Turfco Mfg Inc Yamaha is a registered trademark of Yamaha Motor Corporation Briggs and Stratton is a registered trademark of Briggs and Stratton Corporation Aerator Width 33 3 4 Inches 85 ...

Page 4: ...ers edgers brush and string trimmers Rotary mowers can throw debris at speed up to 320 Km h Hearing If the noise level of the equipment is too loud use ear protection Do not use stereo headsets during operation This is a distraction that may lead to an accident Headsets also make it difficult to hear other people and other equipment while operating the machine Gloves Use gloves to protect your han...

Page 5: ...d fittings frequently for cracks and leaks Pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and to prevent hand or arm injury Do not remove the fuel tank cap or fill fuel tank while the engine is hot or running Allow the engine to cool before refueling Do not operate the engine if gasoline is spilled Do not operate the engine when the smell of gaso...

Page 6: ...rough the hole in the lift arm and the wheel arm and is held in place by the flat washers See Figure 1 Tighten securely Check movement of the transport wheels lift handle Step 6 Lower the transport wheels and move the Transport Locking Pin in to the Locked position See Figure 1 This will lock the transport wheels in to a lowered position Step 7 Check the movement of the direction control handle DO...

Page 7: ...K NUT BUSHING SCREW FLAT WASHERS NYLOCK NUT SAE 30 TRANSPORT LOCKING PIN IN UNLOCKED POSITION REMOVE BLACK PLASTIC HORSESHOE SHAPED SHIMS PULL TO UNLOCK DRIVE WHEELS NEUTRAL CHECK OIL WITH ENGINE SITTING LEVEL HANDLEBAR BASE FIGURE 1 AS85540 01 RevB LIFT TUBE REMOVABLE WEIGHT Unleaded Gasoline Fuel Shutoff Valve TRANSPORT LOCKING PIN IN LOCKED POSITION ...

Page 8: ...ESCRIPTION OF OPERATOR CONTROLS See Figure 2 The Operator Controls are located on the handlebar They are the Transport Wheels Lift Handle and the Forward Reverse Direction Control Handle Engine controls are located on the engine Ensure that all operator controls are in good operating condition Do not alter operator controls and or operate the Aerator with defective or non operational operator cont...

Page 9: ...st Engagement On Uneven Ground Can Cause The Aerator To Tip Or Roll Over The direction handle will not act as a brake when released If the direction handle is released when the Aerator is going up a slope the machine can freewheel forwards or backwards towards the operator Transport Locking Pin See Figure 4 The transport locking pin secures the transport wheels in a lowered position for transporti...

Page 10: ...ssary fill the engine crankcase in accordance with the engine manufacturer s instructions Grease The fittings in the rear wheel hubs Use fresh fuel of a type and grade recommended by the engine manufacturer Fill the tank 3 4 full Check The transport locking pin is not locking transport wheels Inspect The tines and the V belt for damage Check All guards are in place Do Not Operate Without Guards In...

Page 11: ...d Allow Engine to Return to Idle Speed Briggs and Stratton 4 Place Throttle to STOP Position Use On Off switch on Yamaha engine 5 Place Engine Fuel Shutoff To OFF Position To stop the engine in an emergency situation release the direction control handle and put the engine throttle in the STOP position On Yamaha engines Use the On Off switch OPERATING DIRECTION CONTROL HANDLE Slowly push the direct...

Page 12: ...t are too tight to turn To turn the Aerator in a tight area lift the tines out of the ground using the transport wheels lift handle Pull back on the Direction Control handle and back out of the tight spot While backing up pull on the handlebar in the direction you want to turn to swing the machine around Go forward and reposition the machine to return to your planned path Moving In Reverse When in...

Page 13: ...PL85540 07 Rev B TM REVERSE FORWARD AERATE TINES DOWN TRANSPORT TINES UP 15 Max F OFF FRONT TANK REAR TANK FUEL TANK SELECTOR G CHECK OIL WITH ENGINE SITTING LEVEL 190cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Number 85540 US Patents 6 708 773 9 474 196 10 212 872 Additional Patents Pending 5 6 Km h 3 5 MPH 2 4 Km h 1 5 MPH 189cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Nu...

Page 14: ...r proper lubrication of the entire machine Check for proper oil levels in the engine Check engine oil with engine setting level Check condition and sharpness of the tines Check for plugged or blocked tines Inspect all operator controls for proper operation Do not operate any machine with missing inoperative or damaged controls The Aerator operates with vibration Before and after each use check and...

Page 15: ...el TO AVOID SERIOUS INJURY Never Perform Any Service or Adjustment Procedures With the Engine Operating All Of The Following Lubrication Service or Adjustment Procedures Involve Or Are Near Rotating and Moving Parts Use Caution When Working Near the Tine Reel Assembly Tines Are Sharp and Can Easily Cut Hands and Feet Wear the appropriate safety gear Use the Transport Locking Pin To Secure The Tine...

Page 16: ... Adjusting the control cable will change the forward speed The correct position is where the forward handles contact the handlebar when accuated There should not be a gap between the forward handles and the handlebar when fully accuated Make minor adjustments To adjust the cable loosen the nuts holding the cable then change the adjustment by turning the nuts one turn at a time until forward speed ...

Page 17: ... inch 12 mm to 19 mm Take measurement above the idler sprocket see figure 8 Retighten idler sprocket and recheck tension setting measurement Set both sides the same If the chains cannot be adjusted within the movement of the idler sprocket the chain can be shortened by removing a half link Each chain has two half offset links Remove one or both half links The shortened chain will reposition the id...

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