background image

5

85540-85541

●  Beware  of  slippery  conditions.  Wet  turf  can  be 

encountered on slopes, when turning or stopping, or 

at higher speeds.
● Keep hands and feet away from cutting devices and 

drive components. Shut off the engine and remove the 

key or spark plug wire when servicing cutting devices 

or drive components.
●  Care  should  always  be  taken  when  mounting  and 

dismounting a riding machine. Prevent injuries and 

falls by making sure the operator does not slip.  Unless 

it is an emergency, do not jump off a machine. Injury 

may result when an operator’s foot slips trying to jump 

from a machine. 

● If required to lift, an operator should ask for help if 

the object is too heavy. The operator should lift with the 

legs instead of the back. Care should be taken to avoid 

twisting the back while lifting a heavy load.

● Never allow children to operate the machine.

THE MACHINE: 

● Do not modify the machine in any  manner. Always 

check the machine to make sure it is in good working 

order.

● Do not place hands or feet near moving or rotating 

●  parts.  Check  that  all  guards  are  functional  and 

properly installed. Do not operate a machine without 

all guards installed.

● Do not use your fingers or hands to check for leaks. 

High pressure leaks can puncture the skin and force 

oil into the body. This can cause severe injury or death.

● Check tires. Inflate to pressure shown on tire.
●  Check  to  assure  that  all  controls  are  in  good 

operating condition. 
●  Do  not  overload  machinery.  The  components 

are  designed  for  certain  weights  and  capacities. 

Overloading machine will cause unsafe conditions.

● Shut off the engine before servicing the machine. 

Check machines on a level area. Machines on a slope 

may roll when the engine is off.
●  Refer  unfamiliar  repairs  and  adjustments  to 

mechanics that have been trained to do them properly.
● Replace decals that are damaged or illegible.

THE ENGINE:

●  Do  not  run  the  engine  in  an  enclosed  area.  The 

exhaust gases contain carbon monoxide, an odorless 

and  deadly  poison.  The  engine  exhaust  from  this 

product  contains  chemicals  known  to  the  State  of 

California  to  cause  cancer,  birth  defects  or  other 

reproductive harm.
● Do not refuel machines indoors or in an unventilated 

area. Do not over fill. Do not add fuel while the machine 

is  hot  because  spilled  fuel  may  cause  a  fire.  Use 

fresh gasoline. Stale fuel can gum the carburetor and 

can  cause  leakage.  Check  the  fuel  lines  and  fittings 

frequently for cracks and leaks.
●  Pull  the  starter  cord  slowly  until  resistance  is  felt. 

Then  pull  the  cord  rapidly  to  avoid  kickback  and  to 

prevent hand or arm injury.
● Do not remove the fuel tank cap or fill fuel tank while 

the engine is hot or running. Allow the engine to cool 

before refueling.

● Do not operate the engine if gasoline is spilled. Do 

not  operate  the  engine  when  the  smell  of  gasoline 

is  present  or  if  any  other  explosive  conditions  exist. 

Move the equipment away from the spill and avoid any 

ignition until the gasoline has evaporated.
●  Do  not  store,  spill,  or  use  gasoline  near  an  open 

flame. Do not store, spill, or use gasoline near a stove, 

furnace,  water  heater,  or  appliance  that  uses  a  pilot 

light or can create sparks.
●  Do  not  choke  the  carburetor  to  stop  the  engine. 

Whenever  possible,  gradually  reduce  the  engine 

speed before stopping.
● Do not tamper with the governor springs, links or other 

parts to increase the engine speed. Run the engine at 

the speed set by the equipment manufacturer.
● Keep the cylinder fins and the governor parts free of 

dirt, grass, and debris which can affect engine speed.
● Do not transport the engine with fuel in the tank.
●  Prevent  accidental  starting  by  removing  the 

spark  plug  wire(s)  when  servicing  the  engine  or  the 

equipment.  Disconnect  the  negative  wire  from  the 

battery  terminal  if  the  engine  is  equipped  with  an 

electric starting system.

● Do not strike the flywheel with a hammer or any hard 

object. This may cause the flywheel to shatter during 

operation. Use the correct tools to service the machine.
● Do not check for a ignition spark with the spark plug 

removed. Use an approved tester.
● Do not crank the engine with the spark plug removed. 

If the engine is flooded, place the throttle in fast and 

crank until the engine starts.

● Do not start the engine with the air cleaner and/or the 

air cleaner cover removed. Do not operate the engine 

without a muffler. Replace the muffler if it is leaking 

or 

worn. Replace only with correct muffler. Do not touch a 

hot muffler, cylinder, or fin. It will cause burns. 
● Do not operate the engine with an accumulation of 

grass, leaves, or other combustible material in the 

muffler area.
● 

Do not use the engine on any forest covered, brush 

covered,  or  grass  covered  unimproved  land  unless 

a spark arrester is installed in the muffler. The spark 

arrester must be maintained in good working order. 

In  the  State  of  California,  the  above  is  required  by 

law (Section 4442 of the California Public Resources 

Code).  Other  state  may  have  similar  laws.  Federal 

laws apply on federal lands.

SAFETY

Summary of Contents for 85540

Page 1: ...4 196 and 10 212 872 Additional Patents Pending Manual Number 670678 Rev B DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP OPERATE OR SERVICE THE MACHINE TURFCO MFG INC 1655 101st Avenue NE Minneapolis Minnesota 55449 4420 U...

Page 2: ... Speed 11 Planning Aerating Path 12 Turning Aerator At End of a Row and Moving Aerator Backwards 12 Inspection During Operation 12 Decals 13 Operator Daily Inspection 14 Storage 14 Troubleshooting Table 14 Service and Adjustment Cleaning and Hardware Inspection 15 Lubrication 15 Transaxle V Belt Adjustment 16 Direction Control Cable Adjustment 16 Chain Idler Sprocket Adjustments 17 Tine Position 1...

Page 3: ... and Registered Trademarks Covered Under US Patent 6 708 773 and 9 474 196 and 10 212 872 Additional Patents Pending TURFCO is a registered trademark of Turfco Mfg Inc TurnAer and XT5 are registered trademark of Turfco Mfg Inc Yamaha is a registered trademark of Yamaha Motor Corporation Briggs and Stratton is a registered trademark of Briggs and Stratton Corporation Aerator Width 33 3 4 Inches 85 ...

Page 4: ...ers edgers brush and string trimmers Rotary mowers can throw debris at speed up to 320 Km h Hearing If the noise level of the equipment is too loud use ear protection Do not use stereo headsets during operation This is a distraction that may lead to an accident Headsets also make it difficult to hear other people and other equipment while operating the machine Gloves Use gloves to protect your han...

Page 5: ...d fittings frequently for cracks and leaks Pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and to prevent hand or arm injury Do not remove the fuel tank cap or fill fuel tank while the engine is hot or running Allow the engine to cool before refueling Do not operate the engine if gasoline is spilled Do not operate the engine when the smell of gaso...

Page 6: ...rough the hole in the lift arm and the wheel arm and is held in place by the flat washers See Figure 1 Tighten securely Check movement of the transport wheels lift handle Step 6 Lower the transport wheels and move the Transport Locking Pin in to the Locked position See Figure 1 This will lock the transport wheels in to a lowered position Step 7 Check the movement of the direction control handle DO...

Page 7: ...K NUT BUSHING SCREW FLAT WASHERS NYLOCK NUT SAE 30 TRANSPORT LOCKING PIN IN UNLOCKED POSITION REMOVE BLACK PLASTIC HORSESHOE SHAPED SHIMS PULL TO UNLOCK DRIVE WHEELS NEUTRAL CHECK OIL WITH ENGINE SITTING LEVEL HANDLEBAR BASE FIGURE 1 AS85540 01 RevB LIFT TUBE REMOVABLE WEIGHT Unleaded Gasoline Fuel Shutoff Valve TRANSPORT LOCKING PIN IN LOCKED POSITION ...

Page 8: ...ESCRIPTION OF OPERATOR CONTROLS See Figure 2 The Operator Controls are located on the handlebar They are the Transport Wheels Lift Handle and the Forward Reverse Direction Control Handle Engine controls are located on the engine Ensure that all operator controls are in good operating condition Do not alter operator controls and or operate the Aerator with defective or non operational operator cont...

Page 9: ...st Engagement On Uneven Ground Can Cause The Aerator To Tip Or Roll Over The direction handle will not act as a brake when released If the direction handle is released when the Aerator is going up a slope the machine can freewheel forwards or backwards towards the operator Transport Locking Pin See Figure 4 The transport locking pin secures the transport wheels in a lowered position for transporti...

Page 10: ...ssary fill the engine crankcase in accordance with the engine manufacturer s instructions Grease The fittings in the rear wheel hubs Use fresh fuel of a type and grade recommended by the engine manufacturer Fill the tank 3 4 full Check The transport locking pin is not locking transport wheels Inspect The tines and the V belt for damage Check All guards are in place Do Not Operate Without Guards In...

Page 11: ...d Allow Engine to Return to Idle Speed Briggs and Stratton 4 Place Throttle to STOP Position Use On Off switch on Yamaha engine 5 Place Engine Fuel Shutoff To OFF Position To stop the engine in an emergency situation release the direction control handle and put the engine throttle in the STOP position On Yamaha engines Use the On Off switch OPERATING DIRECTION CONTROL HANDLE Slowly push the direct...

Page 12: ...t are too tight to turn To turn the Aerator in a tight area lift the tines out of the ground using the transport wheels lift handle Pull back on the Direction Control handle and back out of the tight spot While backing up pull on the handlebar in the direction you want to turn to swing the machine around Go forward and reposition the machine to return to your planned path Moving In Reverse When in...

Page 13: ...PL85540 07 Rev B TM REVERSE FORWARD AERATE TINES DOWN TRANSPORT TINES UP 15 Max F OFF FRONT TANK REAR TANK FUEL TANK SELECTOR G CHECK OIL WITH ENGINE SITTING LEVEL 190cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Number 85540 US Patents 6 708 773 9 474 196 10 212 872 Additional Patents Pending 5 6 Km h 3 5 MPH 2 4 Km h 1 5 MPH 189cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Nu...

Page 14: ...r proper lubrication of the entire machine Check for proper oil levels in the engine Check engine oil with engine setting level Check condition and sharpness of the tines Check for plugged or blocked tines Inspect all operator controls for proper operation Do not operate any machine with missing inoperative or damaged controls The Aerator operates with vibration Before and after each use check and...

Page 15: ...el TO AVOID SERIOUS INJURY Never Perform Any Service or Adjustment Procedures With the Engine Operating All Of The Following Lubrication Service or Adjustment Procedures Involve Or Are Near Rotating and Moving Parts Use Caution When Working Near the Tine Reel Assembly Tines Are Sharp and Can Easily Cut Hands and Feet Wear the appropriate safety gear Use the Transport Locking Pin To Secure The Tine...

Page 16: ... Adjusting the control cable will change the forward speed The correct position is where the forward handles contact the handlebar when accuated There should not be a gap between the forward handles and the handlebar when fully accuated Make minor adjustments To adjust the cable loosen the nuts holding the cable then change the adjustment by turning the nuts one turn at a time until forward speed ...

Page 17: ... inch 12 mm to 19 mm Take measurement above the idler sprocket see figure 8 Retighten idler sprocket and recheck tension setting measurement Set both sides the same If the chains cannot be adjusted within the movement of the idler sprocket the chain can be shortened by removing a half link Each chain has two half offset links Remove one or both half links The shortened chain will reposition the id...

Reviews: