TurfEx TS-1200-E, Owner'S/Operator'S Manual

Page 1: ...al Turf Choice SPREADERS This Manual Must Be Read Before Operating The Equipment CUSTOMER COPY Warren Michigan 48089 Protected by the following patents 6 089 478 6 088 865 Des 425 915 and other pending U S and foreign patent applications R TS 300 TS 300 EG TS 700 E TS 700 GR TS 1200 GR TS 1200 P TS 700 P TS 1200 E ...

Page 2: ...eflector Kit VAR 020 Variable Speed Control Kit TS 300 TS 700 E TS 1200 E Only ZTR 175 Zero Turn Radius Mower Mount UTM 175 Utility Mount TLR 175 Trailer Mount DRM 175 Drop Mount Receiver R Spreader Maintenance 51 Adjustable Spinner Information 36 Spreader Calibration Charts 39 Troubleshooting Information 52 53 Warranty Warranty Registration 54 55 TS 700 E GR P TS 1200 E GR P Gate Assembly 32 TS 7...

Page 3: ...T YOU The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that if NOT carefully followed can create a safety hazard When you see this symbol in this manual or on the machine itself BE ALERT Your personal safety and the safety of others is involved Defined below are the SAFETY ALERT messages and how they will appear in this manual RED Information tha...

Page 4: ...ort We welcome you to the world of Turfex Performance Registration Record the following information in this manual for quick reference Spreader Model Number _____________________________________________________________________________________ Serial Number________________________________ Controller Serial Number ____________________________________ Date of Purchase_________________________________...

Page 5: ...erate or climb on equipment Always check areas to be spread to be sure no hazardous conditions or substances are in the area Always inspect unit for defects broken worn or bent parts weakened areas on spreader or mount Always shut off vehicle and power source before attempting to attach or detach or service spreader unit Be sure vehicle power source is properly braked or chocked Always keep hands ...

Page 6: ...ber most accidents are preventable and caused by human error Exercising of care and precautions must be observed to prevent the possibility of injury to operator or others Never operate equipment when under the influence of alcohol drugs or medication that might alter your judgment and or reaction time Before working with the spreader secure all loose fitting clothing and unrestrained hair Always ...

Page 7: ...6545 D 6859 All Turfex products have warning labels instructing you about certain safety issues you should be aware of Below are examples of what to look for and familiarize yourself with In the event that a label is lost or removed for refinishing reasons you may obtain new ones from Turfex R ...

Page 8: ... Trynex International 2009 L1302 1 8 TS 300 Main Assembly Views R ...

Page 9: ...0 7 6 D 4 0 7 6 D 1 r e p p o H r e d e e S 0 5 1 9 0 7 6 D D 6418 5 16 18 x 1 Hex Bolt SS 2 D 6304 T Handle Cable 10 1 D 6305 Bulkhead Cable Fitting 1 D 6308 5 16 16 x 3 4 Bolt w Hole SS 1 D 6462 5 16 18 x 1 3 4 HHCS 12 D 6703 Gate Indicator Stop 1 D 6706 Seeder 400 Gate Deck 1 D 6712 Hopper Tube Support 1 D 6480 Transmission Weldment 1 D 6485 Light Duty Receiver Mount 1 D 4116 1 2 13 x 1 1 2 Hex...

Page 10: ...462 and 4 5 16 locknuts D 6138 NOTE You must first tighten bottom bolts pull front of deck up then tighten top set of bolts Step 9 Place hopper D 6709 on deck 5 8 hole must be used for spinner shaft Step 10 Finger tighten 2 5 16 x 1 bolts D 6166 through bottom of hopper Step 11 Place 4 flat washers D 4318 over hex bolts D 6462 Place bolts through hopper back and in through tube support Tighten wit...

Page 11: ...to the negative side of the battery Step 5 Attach the female spade red wire on switch terminal Using 3 double female black wire jumper attach the black wire from the power harness to the black wire of the vehicle harness Step 6 Install rubber weatherproof boot on switch before finishing installation Step 7 Insert dielectric grease on terminals of SAE plug at rear of vehicle 20 AMP BATTERY REMOVE J...

Page 12: ...r c s e D o N t r a P y e K D 4318 3 8 Fender Washer 14 14 8 3 1 6 D D 6462 5 16 18 x 1 3 4 HHCS 5 16 Lock Nut 1 2 7 Cu Ft Seeder Hopper Yellow 6753 D 1 Electric Gate Assembly Drive Assembly 1 D 6712 Hopper Tube Support 1 4 SEE DRIVE EXPLODED VIEW SEE GATE EXPLODED VIEW SEE DRIVE EXPLODED VIEW ...

Page 13: ...410 Motor 12 Volt DC TS 300 Motor 1 D 6487 8 x 1 2 Hex Head Sheet Screw 5 D 6715 Transmission 14 5 to 1 1 D 7153 Plastic Bottom Cover 1 D 6480 Transmission Weldment 1 D 6485 Light Duty Receiver Mount 1 D 4116 1 2 13 x 1 1 2 Hex Bolt 4 1 4 20 x 1 1 4 Panhead MSSS 4 D 4120 1 2 Lock Nut 4 T 30218 T 15014 T 30217 T 15031 T 15016 1 4 Flat Washer SS 4 Tension Spring 4 Adjustable Flite 4 1 4 20 Nylock Nu...

Page 14: ... Trynex International 2009 L1302 1 14 TS 300 EG Electric Gate Control System ...

Page 15: ...g T 15007 Stainless Arm 3 T 15006 Stainless Arm 2 T 15005 Stainless Arm 1 T 15008 12 Volt Actuator T 15020 Actuator Power Cord D 6166 5 16 18 x 1 Hex Bolt T 15021 1 4 20 x 3 4 PPH MS Stainless T 15016 1 4 20 Nylock Stainless 1 1 1 1 1 1 1 1 1 1 1 1 5 4 T 15017 5 16 Nylon Flat Washer T 15018 5 16 18 Nylock Stainless T 15023 1 4 Nylon Flat Washer T 15013 1 4 28 Jam Nut Stainless T 15014 1 4 Flat Was...

Page 16: ... Trynex International 2009 L1302 1 16 TS 300 EG Gate Assembly Views R ...

Page 17: ... Trynex International 2009 L1302 1 17 TS 300 EG Front Rear Assembly Views R ...

Page 18: ...ernational 2009 L1302 1 18 TS 300 EG Electrical System Overview Key Part No Description Qty T 15020 SOLENOID WHIP 1 T 15034 SPREADER HARNESS 1 T 15028 VEHICLE HARNESS 1 D 7171 CONTROL 1 T 15011 BATTERY HARNESS 1 R ...

Page 19: ... Trynex International 2009 L1302 1 19 Parts Breakdown TS 300 EG Solenoid Power Cord T 15020 TS 300 EG Spreader Harness T 15034 BLU POS GRN NEG BLK NEG RED POS BLK RED BLU GRN RED POS BLK NEG R ...

Page 20: ... L1302 1 20 R TS 300 EG Control Back View TS 300 EG Control Front View D 7171 GATE SWITCH ON OFF SPREADER POWER ON OFF SPINNER SPEED CONTROL POWER IN POWER OUT RED POS ORG NEG BLUE NEG BLK NEG BLK NEG RED POS RED POS TO BATTERY ...

Page 21: ...ery Harness T 15011 TS 300 EG Vehicle Harness T 15028 CONNECT TO BLK NEG BATTERY HARNESS CONNECT TO GATE SWITCH ORG POS BLUE NEG BLK NEG RED POS BLK RED ORG BLU 20 AMP MINI FUSE RED POS BLK NEG CONNECT TO GATE SWITCH CONNECT TO BLUE WIRE POWER IN POWER IN ...

Page 22: ...ain Frame Assembly Trynex International 2009 L1302 1 22 R ELECTRIC DRIVE SHOWN FOR ILLUSTRATION PURPOSES ONLY SEE PG 30 FOR EXPLODED VIEW OF ELECTRIC DRIVE AND PG 31 FOR PTO DRIVE SEE PG 34 FOR GATE CONTROL EXPLODED VIEW ...

Page 23: ...ee Point Bracket 3 8 16 x 1 HHCS 3 8 Lock Washer Lift Arm Pin Assembly Frame Weldment 3 8 16 Lock Nut 1 2 13 x 1 Flange Bolt Large Plastic Push Pin Plastic Deflector Plastic Tube End Cap Complete Gate Assembly see pg 29 Complete Drive Assembly see pg 26 5 16 Lynch Pin 2 4 4 2 1 1 2 2 2 1 2 4 2 1 2 1 1 2 D 6576 D 6165 D 4125 T 30200 T 30204 D 4121 D 4313 D 4137 T 30203 D 4124 D 6528 D 6463 D 6110 T...

Page 24: ...Main Frame Assembly Trynex International 2009 L1302 1 24 R ELECTRIC DRIVE SHOWN FOR ILLUSTRATION PURPOSES ONLY SEE PG 30 FOR EXPLODED VIEW OF ELECTRIC DRIVE AND PG 31 FOR PTO DRIVE SEE PG 34 FOR GATE CONTROL EXPLODED VIEW ...

Page 25: ...3 8 USS Flat Washer Hopper Clevis Three Point Bracket 3 8 16 x 1 HHCS 3 8 Lock Washer Lift Arm Pin Assembly Frame Weldment 3 8 16 Lock Nut 1 2 13 x 1 Flange Bolt Large Plastic Push Pin Plastic Deflector Plastic Tube End Cap Complete Gate Assembly see pg 29 Complete Drive Assembly see pg 31 5 16 Lynch Pin 2 4 4 2 1 1 2 2 2 1 2 4 2 1 2 1 1 2 D 6576 D 6165 D 4125 T 30300 T 30204 D 4121 D 4313 D 4137 ...

Page 26: ...2 Hex Bolt Spinner Plate 1 4 20 Nylock Nut 1 4 20 x 1 2 Serrated Flange 8 x 1 2 HWH With Slot Drive Enclosure 12 Volt Spinner Motor Drive Coupler T 30218 D 4125 T 30217 T 30211 D 6133 T 30216 D 4289 D 6131 D 6487 T 30208 D 6106 D 6232 1 4 4 4 5 1 1 4 4 5 1 1 1 D 6715 10 32 x 5 8 Serrated Flange Spinner Transmission Power Cord Plastic Motor Cover D 6172 D 6115 D 7153 1 2 1 1 Part No Description Qty...

Page 27: ...her Tension Spring Adjustable Fin 5 16 18 X 1 2 Hex Bolt Spinner Plate 1 4 20 Nylock Nut Drive Enclosure 3 8 16 Lock Nut Pto Transmission T 30218 D 4125 T 30217 T 30211 D 6133 T 30216 D 4289 T 30208 D 4124 T 30210 1 4 4 4 4 1 1 4 1 1 4 4 1 T 30214 Drive Line Assembly 3 8 16 x 5 HHCS Transmission Mtg Bracket T 30206 T 30209 1 Part No Description Qty ...

Page 28: ...TS 700 GR TS 1200 GR Main Frame Assembly Trynex International 2009 L1302 1 28 R ...

Page 29: ... 1200 Series Frame Clear Cover 5 16 18 x 1 1 4 Phillips Pan Head MS SS 3 8 16 x 2 3 4 Hex Head 1200 Series Hopper 700 Series Hopper 2 Inch Plastic End Cap 3 8 15 Nylox Nut Zinc Adjustable Deflector Assembly See Pg 43 Spinner Axle Drive Assembly See Pg 32 33 Gate Control Assembly See Pg 32 3 8 Flat Washer Zinc 3 8 Flat Washer SS 1 1 1 1 1 1 1 4 2 1 2 4 2 2 4 D 4136 D 4126 D 4127 T 30225 T 30240 T 3...

Page 30: ... Trynex International 2009 L1302 1 30 R TS 700 GR TS 1200 GR Drive Assembly ...

Page 31: ...Adjustable Flite 5 16 18 x 1 2 HHCS 10 Inch Spinner Plate 1 4 20 Nylock Nut SS 5 16 18 x 1 1 4 HHCS Wheel Assembly Lug Bolt Axle 52 mm Bearing Retainer Bearing 1 Inch Retainer Ring 3 16 Keyway Stock Lovejoy Coupling Spyder Ground Drive Transmission Coupling 1 4 4 4 1 1 4 4 2 8 2 4 4 2 4 2 1 1 1 T 30218 T 30217 T 30211 D 6133 T 30216 T 15016 D 6576 T 30229 T 30230 T 30227 T 30233 T 30232 T 30234 D ...

Page 32: ...rposes only Key D 6704 5 16 Lock Washer Gate Track 5 16 Hex Nut Gate Stop Bracket 5 16 18 x 3 4 HH With Hole Gate Slide Gate Slide Stop Knob 5 16 18 x 1 2 HHCS 10 T Handle Gate Cable D 6155 D 6168 D 6703 D 6308 D 6705 D 6302 D 6133 D 6304 1 1 1 1 1 1 1 2 1 Part No Description Qty ITEMS PART OF CABLE ASSEMBLY ITEM PART OF CABLE ASSEMBLY ...

Page 33: ... Mini Control 1 D 7201 Harness 1 D 6482 20 Amp Breaker 1 20 AMP Pos Red Neg Black Neg Black Pos Red 12 VOLT BATTERY On Off Switch Speed Control Knob SPREADER MOTOR IMPORTRANT In the off season remove control and put in a cool dry place The interior summer tempreatures could damage circuit board and void warranty ...

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Page 36: ...read patterns with different materials You can select the desired position by simply lifting up on the outside top edge You will notice that different materials act in different ways in relation to spinner speed By moving the fins you will be able to correct most pattern issues without having to sacrifice spinner speed All adjustments should be made on pavement and positions noted for future refer...

Page 37: ...8 X FLOW RATES ARE CALCULATED AT POUNDS PER MINUTE TURFEX TS 700 E GR P CALIBRATION DATA 9 37 14 08 23 82 27 61 32 72 41 24 46 16 58 11 70 29 70 95 79 44 87 78 89 43 10 99 20 32 27 52 42 78 47 16 58 48 64 56 85 44 97 52 104 16 105 66 118 56 121 14 140 16 2 59 4 66 15 52 34 40 59 92 1 67 2 14 3 35 7 02 4 02 7 22 8 33 8 68 12 60 12 68 14 19 1 54 7 88 12 89 16 77 19 27 25 34 35 26 40 82 45 81 57 37 6...

Page 38: ... 23 20 17 15 14 11 9 7 8 5 7 6 6 8 88 132 176 220 264 308 352 136 91 39 23 14 136 82 68 51 58 45 41 34 29 26 23 20 1 0 1 5 2 0 2 5 3 0 3 5 44 100 FEET GROUND SPEED IN MPH FEET TRAVELED PER MIN GROUND SPEED MPH 200 FEET TIME REQUIRED IN SECONDS TO TRAVEL A DISTANCE OF 4 0 SPEED DISTANCE 12 0 5 7 11 17 15 0 4 5 9 13 6 20 0 3 4 6 8 10 2 Calibration Speed Time Distance Chart ...

Page 39: ...ween brannds 2 Formulations vary between batches or dates of manufacture 3 Humidy can cause the material to clump and flow poorly 4 Poor spreader maintenance can cause flow changes 5 Slide stop has moved or calibrated to another type of material 6 Human error can cause rate miscalculation Items needed for calibriation 1 A way to catch the material for weighing 2 A device to measure distance 3 A sc...

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Page 42: ... Pin D 6853 Cotter Pin D 6169 3 8 Flat Washer SS T 15018 5 16 Nylock Nut SS T 15054 Deflector Mounting Bracket D 6418 5 16 18 x 1 Hex Bolt ss T 15053 Side Def ector 2 2 2 1 1 2 1 Step 1 Mount deflector to either right or left side of spreader as shown in picture Mounting Bolt Exploded view represents street side mounting configuration Curb Side Configuration Shown SDK 020 ...

Page 43: ... a P y e K 1 D 4121 3 8 13 x 1 Hex Bolt 2 D 4124 3 8 Locknuts 3 D 4125 3 8 Flatwashers 4 D 6138 5 16 18 Locknut r o t c e l f e D 6 3 4 5 1 6 D 5 6 D 6166 5 16 18 x 1 Hex Bolt 7 D 6179 Deflector Adjustment Bracket 8 D 6180 Adjustment Bar Mounting Bracket 9 D 6181 Adjustment Bar 2 2 2 10 1 10 1 2 2 T 30222 1 10 Front Adapter Bracket ...

Page 44: ...ir Pin Clip 2 D 4136 5 8 x 5 1 2 Hitch Pin 2 D 6246 1 2 13 x 2 1 2 Hex Bolt 2 D 4318 3 8 Fender Washer 8 y t Q n o i t p i r c s e D o N t r a P y e K D 6420 3 8 16 x 2 Truss Bolt Full Thread 8 D 6421 3 8 16 Hex Nut 2 D 6422 3 8 16 x 5 Hex Bolt 1 D 6423 2 Rubber Stopper 1 2 l i a R g n i t n u o M 2 3 4 6 D D 6434 Drop Mount Weldment 1 D 6435 Mounting Rail Hat Section 2 1 r e t p a d A e l u M 6 3...

Page 45: ...ng the mounting rails the end of the rails should be 1 2 forward of the rear edge of the bed Step 2 The universal anti dump threads into the lower weld nut on the spreader bracket assembly Adjust rubber bumper to be 1 2 to 3 4 behind the rear axle receiver hitch assembly CLUB CAR CARRYALL Step 1 Remove the bed tailgate and bottom angle trim Also remove the 2 rear carriage bolts from the of the bed...

Page 46: ...T 1 4 4 6 D D 6442 5 8 13 x 7 Hex bolt special 2 D 6443 5 8 Flat washers 4 MAXIMUM LOAD WEIGHT NOT TO EXCEED 240 LBS GROSS TRAILER MOUNT ASSEMBLY INSTRUCTIONS Step 1 Insert axle through wheel and axle weldment Step 2 Put washer on then install hair pin clip to secure axle Repeat Steps 1 2 for other side Step 3 Bolt tube support on axle weldment Step 4 Insert trailer tongue per drawing and pin into...

Page 47: ...Mount Model TPM 175 CAUTION MAXIMUM OF 240 LBS GROSS WEIGHT CAN BE PUT ONTO MOUNT Key Part No Description Qty D 4133 5 16 Linch Pin 2 D 4135 2 5 16 Hairpin Clip 1 D 4136 5 8 x 5 1 2 Hitch Pin 1 D 4137 7 8 x 5 1 2 Lift Arm Pin 2 D 6147 3 Point Frame 1 ...

Page 48: ...o Exceed 240 lbs Gross y t Q n o i t p i r c s e D o N t r a P y e K D 4315 Lock Knob Assembly FLM 175 Only 2 D 6426 Fork Lift Mount Frame FLM 1 D 4116 1 2 13 x 1 1 2 Hex Bolt 8 8 r e h s a W t a l F 2 1 9 1 1 4 D 8 t u N k c o L 2 1 0 2 1 4 D 1 r UTM e v i e c e R y t i l i t U 8 4 1 6 D D 6235 Underbody Support Plate 2 ...

Page 49: ...6482 20 Amp Breaker 1 20 AMP Pos Red Neg Black Neg Black Pos Red 12 VOLT BATTERY On Off Switch Speed Control Knob SPREADER MOTOR IMPORTRANT In the off season remove control and put in a cool dry place The interior summer tempreatures could damage circuit board and void warranty Trynex International 2009 L1302 1 49 R ...

Page 50: ...N FOR REFERENCE PURPOSES ONLY Key T 15040 3 8 16 x 1 1 2 Hex Head Side Extension 3 8 16 x 5 Full Thread HHCS Tie Down Bracket 3 8 Flat Washer Main Mount Weldment Hitch Pin 3 8 16 Nylock D 4122 T 30206 T 15042 D 4125 T 15041 T 15043 D 4124 2 8 4 4 12 1 1 12 Part No Description Qty ...

Page 51: ... so will void warranty t Use diaelectric grease on all electrical connections to prevent corrosion at the beginning and end of the season and each Time plugs are disconnected t Gently wash unit after each use to prevent material build up and corrosion t CAUTION When pressure washing motor enclosure area stay at least 36 away from all electrical items t Paint or oil all bare metal surfaces at the e...

Page 52: ...EADER OPEN ACCESS COVER AND PLUG TOGETHER REPLACE HARNESS REPLACE ALL CORRODED CONNECTIONS TIGHTEN OR REPLACE REPLACE DEFINITION AMP DRAW TOO HIGH DEFINITION OPEN CIRCUIT BETWEEN MOTOR AND CONTROLLER BAD ELECTRICAL CONNECTION LOW BATTERY LESS THAN 12 VOLT OUTPUT DEAD SHORT IN MOTOR CIRCUIT CHECK HARNESS FOR SPLICED IN ACCESSORY BAD CONTROLLER CHECK WITH TEST KIT CONTROLLER TURNS ON BEEP SHUTS OFF ...

Page 53: ...R Troubleshooting continued MATERIAL FREE FLOWS GATE OPEN SHUT GATE REPLACE CABLE FROZEN LUBRICATE MATERIAL WILL NOT FLOW GATE CLOSED OPEN GATE OBSTRUCTION REMOVE LINKAGE FROZEN REMOVE AND CLEAN LUBRICATE REPLACE SEE ABOVE FOR FROZEN PARTS ...

Page 54: ...m where the product was purchased unless otherwise authorized by Trynex Trynex reserves the right to determine if any part is defective and to repair or replace such parts as it elects This warranty does not cover shipping costs of defective parts to or from the dealer LIMITATION OF LIABILITY Neither Trynex nor any company affiliated with it makes any warranties representations for promise as to t...

Page 55: ... you feel your TurfEx Dealer sold you the correct product for your needs application Yes No 10 How would you rate your overall satisfaction with your Turfex Dealer 11 How would you rate your overall satisfaction with your Turfex Product 12 Would you purchase another TurfExProduct 13 IfyouwouldliketoreceiveE MailALERTSfornewproducts bulletinsorspecialpromotionspleasesupplyaddress __________________...

Page 56: ...Simply Fill Out Your Warranty Registration and Return It to the Factory 23455 REGENCY PARK DR WARREN MI 48089 2667 From Postage Required Post Office will not deliver without proper postage ...