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23

 

TP9KACX / TP9KSCX   

Jan 2017 

 

PARTS LIST 

ITEM 

Tux P/N 

M-Ref P/N 

DESCRIPTION 

QTY 

NOTES 

TP9KACX-001 

TT-6835-100-00AKY 

Mainside Column 

  

TP9KACX-002 

TT-6835-100-00BKY 

Offside Column 

  

TP9KACX-003 

TT-6934-400-10-00KY 

High Adaptor 4” 

  

TP9KACX-004 

TT-6934-400-09-00KY 

Low Adaptor 1-3/8” 

  

TP9KACX-005 

TT-6835-100-03 

Cable Nut 

  

TP9KACX-006 

TT-6934-100-14KY 

Adaptor Bracket 

Q235 

TP9KACX-007 

GB818-85 M8X10 

Bolt M8x10 

  

TP9KACX-008 

GB95-1985 D8 

Flat Washer D8 

  

TP9KACX-009 

  

Anchor Bolt 

10 

  

10 

TP9KACX-010 

TT-6835-400-05K-00BMKY 

Front / Short Asy. Arm-PS 

Passenger   

11 

TP9KACX-011 

TPF4-400-04-00 

Saddle Pad weldment 

  

12 

TP9KACX-012 

TPF4-400-01A 

Rubber Pad, Saddle Pad 

 Rubber 

13 

TP9KACX-013 

GB819-2000 M8X12 

Screw M8x12 

  

14 

TP9KACX-014 

TT-6934-046405772 

Rubber Pad, Swivel Pad 

Rubber 

15 

TP9KACX-015 

TT-6934-048417190LKY 

Swivel Pad weldment 

  

16 

TP9KACX-016 

TT-6934-048417160KY 

Swivel Pad, Screw Collar 

45 

17 

TP9KACX-017 

    GB/T895.2-1986    D28 

Circlip D28 

  

18 

TP9KACX-018 

TT-6835-400-05K-00BMKY 

Front / Short Asy. Arm-DS   

Driver   

19 

TP9KACX-019 

TT-6835-400-05-00MKY 

Rear / Long Asy, Arm 

Rear  

19A 

TP9KACX-019A 

TT-6934-400-00MDKY 

Sym. Arm (TP9KSCX) 

TP9KFX/SX 

20 

TP9KACX-020 

TPF4-400-06-00 

Swing Arm Pin 

  

21 

TP9KACX-021 

GB70.1-2000 M8X35 

Screw 

  

22 

TP9KACX-022 

DL38G-C116A 

Rubber Door Guard 

  

23 

TP9KACX-023 

DL38G-C109A 

Sliding Rub Block 

16 

  

24 

TP9KACX-024 

TT-6934-200-01-00KY 

TP9KX Carriage 

  

25 

TP9KACX-025 

TT-6934-200-02 

Plastic Cover, Carriage 

ABS 

26 

TP9KACX-026 

 

Pull Knob, Arm Restraint 

Plastic 

27 

TP9KACX-027 

GB97.2-85    D10 

Washer D10 

  

28 

TP9KACX-028 

GB93-87    D10 

Washer D10 

  

29 

TP9KACX-029 

GB6170-2000    M10 

Nut M10 

  

30 

TP9KACX-030 

TPF4A-200-11-04

 

Gear Bar, Arm Restraint 

  

31 

TP9KACX-031 

TPF4-200-11-05 

Plate, Arm Restraint   

Q235-A 

32 

TP9KACX-032 

qys-200-17 

Spring 

65Mn 

33 

TP9KACX-033 

GB91 d2.5X14 

Split Pin D2.5x14 

  

34 

TP9KACX-034 

TPF4A-200-11-01 

Rod, Arm Restraint   

Q235-A 

35 

TP9KACX-035 

TPF4-300-00 

Lock Latch 

  

36 

TP9KACX-036 

GB95-1985 D20 

Flat Washer D20 

  

37 

TP9KACX-037 

GB818-2000    M6×30 

Screw M6x30 

  

38 

TP9KACX-038 

TPF4-300-09 

Spring 

65Mn 

39 

TP9KACX-039 

TPF4-100-12 

Plastic Cover, Column 

PVC 0.007   

Summary of Contents for TP9KACX

Page 1: ...Jun 2017 TP9KACX TP9KSCX Two Post Clear Floor Lifts Asymmetric Symmetric 9 000 lbs Capacity 2 250 lbs Max per Arm INSTALLATION OPERATION MANUAL ...

Page 2: ...ment could result in damage to the lift yourself or other property The lift is intended to lift vehicles only It is not designed to lift any person or equipment containing persons Users of this equipment should be qualified responsible and should follow the operation and safety guidelines set forth in this manual For specifications on concrete pads please call for technical assistance Improper ins...

Page 3: ...um Flat Screwdriver Locking Needle Nose and Snap Ring Pliers GENERAL INFORMATION 1 Carefully remove the crating and packing materials CAUTION Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury 2 Identify the components and check for damage or shortages Please contact your distributor immediately if any damages or shortages are discover...

Page 4: ...4 TP9KACX TP9KSCX Jan 2017 ...

Page 5: ...lecting Site Before installing your new lift check the following 1 LIFT LOCATION Always use architects plans when available Check layout dimension against floor plan requirements making sure that adequate space is available Fig 2 2a 2b Fig 3 Fig 2 TP9KACX TP9KSCX ...

Page 6: ...6 TP9KACX TP9KSCX Jan 2017 Fig 2a TP9KACX Asymmetric Lift Fig 2b TP9KSCX Symmetric Lift ...

Page 7: ...hould be level with in gradients of 1 4 within area of the two columns 138 x 18 See Details for Foundation Anchoring Requirements Anchoring Tips on Page 4 STEP 2 Unloading Unpacking 1 After unloading the lift place it near the intended installation location 2 Remove the shipping bands and packing materials from the unit 3 Remove the packing brackets and bolts holding the two columns together Do no...

Page 8: ...op Cap is pre installed to the top of the Main column Raise the column to a vertical position 3 Using the base plate on the MAIN column as a guide drill each anchor hole into concrete using a rotary hammer drill and 3 4 concrete drill bit To assure full holding power do not ream the hole or allow the drill to wobble See Anchoring Details on Page 4 4 After drilling remove dust thoroughly from each ...

Page 9: ... Limit Switch assembly to the Overhead Beam as shown below in Fig 6 NOTE Ensure to position the Limit Switch Box assembly on the same side as the Power Unit Fig 6 3 Using a lifting device raise the Overhead Beam assembly and position on top of the columns Bolt it to the columns using the bolts nuts and washers as shown in Fig 6 4 Use a tape measure to measure the diagonal distance between the oppo...

Page 10: ...rts of fluid Fig 7 STEP 7 Installing Routing EQUALIZER CABLES 1 Raise and lock each carriage on the first safety latch engagement approximately 30 high 2 Make sure that the safety locks on each column are fully engaged before attempting to route equalizer cables 3 Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage This difference should ...

Page 11: ...n Figs 10 12 along with the Exploded Views 2 diagram on page 21 NOTE It is necessary to have hoses routed through Hose Covers Fig 12 along with ensuring the hydraulic T Fitting s threads are fully tightened against the outside of Main column as shown in Fig 10 11 Fig 10 Fig 11 Fig 12 CAUTION When routing the hydraulic hoses make sure hoses fittings are clear of any moving parts STEP 9 Installing S...

Page 12: ...ing Swing Arms Arm Restraints Cont 2 Install arm restraint mechanisms to each swing arm as shown below in Fig 13 3 Check for proper engagement for the arm restraints as the gear rack should fully engage the gear on the arm Fig 13 SAFETY NOTICE ...

Page 13: ... comply with local code Protect each circuit with time delay fuse or circuit breaker For 208V 230V single phase use 20 amp fuse WARNING Never operate the motor in line voltage less than 208VAC as motor damage may occur 2 Have a certified electrician make the electrical connection for the K2 overhead limit switch to power unit s switch box as shown in Fig 14b Fig 14b 3 Route limit switch cable thru...

Page 14: ...the hydraulic system 2 To lower the lift both carriage s safety latch releases must be manually pulled down to be released to lower lift Fig 18 The latches will automatically reset once the lift ascends approximately 17 from base 3 If latches click out of sync tighten the equalization cable on the one that clicks first THE LIFT IS NOW READY FOR USE IMPORTANT Read Safety Operating Information on fo...

Page 15: ...raises and drop into each latch stop 8 Press lowering release lever on Power Unit to lower lift onto latches to lock the lift in the proper safety position Note Always lock the lift before going under the vehicle Never allow anyone to go under the lift when raising or lowering Read the safety procedures in the manual LOWER LIFT 1 Ensure tools trays stands and or personnel are removed from under ve...

Page 16: ... rocking Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment After lowering lift swing the arms out of the path and slowly drive the vehicle out Have someone outside the vehicle guide the driver ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE NEVER ALLOW ANYONE TO GO UNDER THE...

Page 17: ... Check and tighten anchors bolts nut and screws Check wiring switches for damage Keep base plate free of dirt grease or any other corrosive substances Check floor for stress cracks near anchor bolts Check swing arm restraints WEEKLY MAINTENANCE 40 HOURS Check anchor bolts torque to 130 ft lbs for the anchor bolts Do not use impact wrench Check floor for stress cracks near anchor bolts Check hydrau...

Page 18: ...hreads for deformation or damage Check cylinder mount for looseness and damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components Howev...

Page 19: ...rom lift B Bad capacitor call electrician C Low voltage call electrician D Faulty wiring call electrician 5 Lift jerks going up and down A Air in hydraulic system raise lift all the way to top and return to floor Repeat 4 6 times with interval at least 2 min Ensure NOT to overheat the power unit 6 Oil leaks A Power unit if the power unit leaks hydraulic oil around the tank mounting flange check th...

Page 20: ...20 TP9KACX TP9KSCX Jan 2017 POWER UNIT PRIMING WARNING Failure to properly relieve pressure in the following steps can cause injury to personnel ...

Page 21: ...21 TP9KACX TP9KSCX Jan 2017 EXPLODED VIEW 1 ...

Page 22: ...22 TP9KACX TP9KSCX Jan 2017 EXPLODED VIEW 2 ...

Page 23: ...8 4 18 TP9KACX 018 TT 6835 400 05K 00BMKY Front Short Asy Arm DS 1 Driver 19 TP9KACX 019 TT 6835 400 05 00MKY Rear Long Asy Arm 2 Rear 19A TP9KACX 019A TT 6934 400 00MDKY Sym Arm TP9KSCX 4 TP9KFX SX 20 TP9KACX 020 TPF4 400 06 00 Swing Arm Pin 4 21 TP9KACX 021 GB70 1 2000 M8X35 Screw 4 22 TP9KACX 022 DL38G C116A Rubber Door Guard 2 23 TP9KACX 023 DL38G C109A Sliding Rub Block 16 24 TP9KACX 024 TT 6...

Page 24: ... 1 ST12 55 TP9KACX 055 PG13 5 Cable Connector 1 56 TP9KACX 056 CABLE Cable OH Shut Off 1 2 5mm 2 57 TP9KACX 057 GB818 2000 M4X25 Screw M4x25 2 58 TP9KACX 058 GB6170 2000 M4 Nut M4 6 58 1 TP9KACX 058 1 GB818 2000 M3X20 Screw M3x20 2 58 2 TP9KACX 058 2 GB6170 2000 M3 Nut M3 4 59 TP9KACX 059 Plate 1 60 TP9KACX 060 OH Shut Off Kill Switch 1 25A 61 TP9KACX 061 GB818 2000 M6X35 Screw M6x35 2 62 TP9KACX ...

Page 25: ...ve Spring 2 81 TP9KACX 081 TT 6934 500 06 Throttle Valve 2 82 TP9KACX 082 COMBINED WASHER Combined Washer 4 83 TP9KACX 083 JB ZQ4770 Cap Nut M14 2 M14 1 5 45 84 TP9KACX 084 TPF4 CYLINDER NEW Cylinder 2 85 TP9KACX 085 TPF4 100 14 02 Pin 2 45 86 TP9KACX 086 TPF4 100 14 01 Chain Roller 2 45 87 TP9KACX 087 DU SF 2520 Bushing 4 2520 88 TP9KACX 088 GB894 1 86 D25 Spring Washer D25 2 89 TP9KACX 089 CHAIN...

Page 26: ...26 TP9KACX TP9KSCX Jan 2017 ...

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