Tuxedo TP9KACX, Installation & Operation Manual

Page 1: ...Jun 2017 TP9KACX TP9KSCX Two Post Clear Floor Lifts Asymmetric Symmetric 9 000 lbs Capacity 2 250 lbs Max per Arm INSTALLATION OPERATION MANUAL ...

Page 2: ...ment could result in damage to the lift yourself or other property The lift is intended to lift vehicles only It is not designed to lift any person or equipment containing persons Users of this equipment should be qualified responsible and should follow the operation and safety guidelines set forth in this manual For specifications on concrete pads please call for technical assistance Improper ins...

Page 3: ...um Flat Screwdriver Locking Needle Nose and Snap Ring Pliers GENERAL INFORMATION 1 Carefully remove the crating and packing materials CAUTION Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury 2 Identify the components and check for damage or shortages Please contact your distributor immediately if any damages or shortages are discover...

Page 4: ...４ TP9KACX TP9KSCX Jan 2017 ...

Page 5: ...lecting Site Before installing your new lift check the following 1 LIFT LOCATION Always use architects plans when available Check layout dimension against floor plan requirements making sure that adequate space is available Fig 2 2a 2b Fig 3 Fig 2 TP9KACX TP9KSCX ...

Page 6: ...６ TP9KACX TP9KSCX Jan 2017 Fig 2a TP9KACX Asymmetric Lift Fig 2b TP9KSCX Symmetric Lift ...

Page 7: ...hould be level with in gradients of 1 4 within area of the two columns 138 x 18 See Details for Foundation Anchoring Requirements Anchoring Tips on Page 4 STEP 2 Unloading Unpacking 1 After unloading the lift place it near the intended installation location 2 Remove the shipping bands and packing materials from the unit 3 Remove the packing brackets and bolts holding the two columns together Do no...

Page 8: ...op Cap is pre installed to the top of the Main column Raise the column to a vertical position 3 Using the base plate on the MAIN column as a guide drill each anchor hole into concrete using a rotary hammer drill and 3 4 concrete drill bit To assure full holding power do not ream the hole or allow the drill to wobble See Anchoring Details on Page 4 4 After drilling remove dust thoroughly from each ...

Page 9: ... Limit Switch assembly to the Overhead Beam as shown below in Fig 6 NOTE Ensure to position the Limit Switch Box assembly on the same side as the Power Unit Fig 6 3 Using a lifting device raise the Overhead Beam assembly and position on top of the columns Bolt it to the columns using the bolts nuts and washers as shown in Fig 6 4 Use a tape measure to measure the diagonal distance between the oppo...

Page 10: ...rts of fluid Fig 7 STEP 7 Installing Routing EQUALIZER CABLES 1 Raise and lock each carriage on the first safety latch engagement approximately 30 high 2 Make sure that the safety locks on each column are fully engaged before attempting to route equalizer cables 3 Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage This difference should ...

Page 11: ...n Figs 10 12 along with the Exploded Views 2 diagram on page 21 NOTE It is necessary to have hoses routed through Hose Covers Fig 12 along with ensuring the hydraulic T Fitting s threads are fully tightened against the outside of Main column as shown in Fig 10 11 Fig 10 Fig 11 Fig 12 CAUTION When routing the hydraulic hoses make sure hoses fittings are clear of any moving parts STEP 9 Installing S...

Page 12: ...ing Swing Arms Arm Restraints Cont 2 Install arm restraint mechanisms to each swing arm as shown below in Fig 13 3 Check for proper engagement for the arm restraints as the gear rack should fully engage the gear on the arm Fig 13 SAFETY NOTICE ...

Page 13: ... comply with local code Protect each circuit with time delay fuse or circuit breaker For 208V 230V single phase use 20 amp fuse WARNING Never operate the motor in line voltage less than 208VAC as motor damage may occur 2 Have a certified electrician make the electrical connection for the K2 overhead limit switch to power unit s switch box as shown in Fig 14b Fig 14b 3 Route limit switch cable thru...

Page 14: ...the hydraulic system 2 To lower the lift both carriage s safety latch releases must be manually pulled down to be released to lower lift Fig 18 The latches will automatically reset once the lift ascends approximately 17 from base 3 If latches click out of sync tighten the equalization cable on the one that clicks first THE LIFT IS NOW READY FOR USE IMPORTANT Read Safety Operating Information on fo...

Page 15: ...raises and drop into each latch stop 8 Press lowering release lever on Power Unit to lower lift onto latches to lock the lift in the proper safety position Note Always lock the lift before going under the vehicle Never allow anyone to go under the lift when raising or lowering Read the safety procedures in the manual LOWER LIFT 1 Ensure tools trays stands and or personnel are removed from under ve...

Page 16: ... rocking Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment After lowering lift swing the arms out of the path and slowly drive the vehicle out Have someone outside the vehicle guide the driver ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE NEVER ALLOW ANYONE TO GO UNDER THE...

Page 17: ... Check and tighten anchors bolts nut and screws Check wiring switches for damage Keep base plate free of dirt grease or any other corrosive substances Check floor for stress cracks near anchor bolts Check swing arm restraints WEEKLY MAINTENANCE 40 HOURS Check anchor bolts torque to 130 ft lbs for the anchor bolts Do not use impact wrench Check floor for stress cracks near anchor bolts Check hydrau...

Page 18: ...hreads for deformation or damage Check cylinder mount for looseness and damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components Howev...

Page 19: ...rom lift B Bad capacitor call electrician C Low voltage call electrician D Faulty wiring call electrician 5 Lift jerks going up and down A Air in hydraulic system raise lift all the way to top and return to floor Repeat 4 6 times with interval at least 2 min Ensure NOT to overheat the power unit 6 Oil leaks A Power unit if the power unit leaks hydraulic oil around the tank mounting flange check th...

Page 20: ...２０ TP9KACX TP9KSCX Jan 2017 POWER UNIT PRIMING WARNING Failure to properly relieve pressure in the following steps can cause injury to personnel ...

Page 21: ...２１ TP9KACX TP9KSCX Jan 2017 EXPLODED VIEW 1 ...

Page 22: ...２２ TP9KACX TP9KSCX Jan 2017 EXPLODED VIEW 2 ...

Page 23: ...8 4 18 TP9KACX 018 TT 6835 400 05K 00BMKY Front Short Asy Arm DS 1 Driver 19 TP9KACX 019 TT 6835 400 05 00MKY Rear Long Asy Arm 2 Rear 19A TP9KACX 019A TT 6934 400 00MDKY Sym Arm TP9KSCX 4 TP9KFX SX 20 TP9KACX 020 TPF4 400 06 00 Swing Arm Pin 4 21 TP9KACX 021 GB70 1 2000 M8X35 Screw 4 22 TP9KACX 022 DL38G C116A Rubber Door Guard 2 23 TP9KACX 023 DL38G C109A Sliding Rub Block 16 24 TP9KACX 024 TT 6...

Page 24: ... 1 ST12 55 TP9KACX 055 PG13 5 Cable Connector 1 56 TP9KACX 056 CABLE Cable OH Shut Off 1 2 5mm 2 57 TP9KACX 057 GB818 2000 M4X25 Screw M4x25 2 58 TP9KACX 058 GB6170 2000 M4 Nut M4 6 58 1 TP9KACX 058 1 GB818 2000 M3X20 Screw M3x20 2 58 2 TP9KACX 058 2 GB6170 2000 M3 Nut M3 4 59 TP9KACX 059 Plate 1 60 TP9KACX 060 OH Shut Off Kill Switch 1 25A 61 TP9KACX 061 GB818 2000 M6X35 Screw M6x35 2 62 TP9KACX ...

Page 25: ...ve Spring 2 81 TP9KACX 081 TT 6934 500 06 Throttle Valve 2 82 TP9KACX 082 COMBINED WASHER Combined Washer 4 83 TP9KACX 083 JB ZQ4770 Cap Nut M14 2 M14 1 5 45 84 TP9KACX 084 TPF4 CYLINDER NEW Cylinder 2 85 TP9KACX 085 TPF4 100 14 02 Pin 2 45 86 TP9KACX 086 TPF4 100 14 01 Chain Roller 2 45 87 TP9KACX 087 DU SF 2520 Bushing 4 2520 88 TP9KACX 088 GB894 1 86 D25 Spring Washer D25 2 89 TP9KACX 089 CHAIN...

Page 26: ...２６ TP9KACX TP9KSCX Jan 2017 ...