l
To know the service condition of the ring check
the free end gap using a vernier caliper.
(Fig. 3.95)
Vernier caliper
Service limit
Ring piston top
5.700 (max)
Ring piston 2nd
4.400 (max)
REASSEMBLY
l
Assemble the separator oil ring (3rd ring)
locating its end gap towards exhaust side (aero
marked) of the piston at 45 degree to the left
from the center. (Fig. 3.96)
Note:
Assemble the separator oil ring in such
a w a y t h a t i t s t r i a n g l e s h a p e d e n d
(Fig. 3.97) facing upward (triangle facing
towards piston top).
l
Assemble the oil ring (bottom - 5th ring)
locating its end gap towards exhaust side of
the piston at 45 degree to the right from the
center. (Fig. 3.96)
l
Assemble the oil ring (top - 4th ring) locating its
end gap towards exhaust side of the piston at
45 degree to the left from the center.(Fig. 3.96)
l
Assemble the ring piston 2nd, locating its end
gap towards the inlet side of the piston at
60 degree to the right from the center.
(Fig. 3.98)
l
Assemble the ring piston top, locating its end
gap towards inlet side of the piston 60 degree
to the left from the center. (Fig. 3.98)
3-29
TVS APACHE RTR 200
SERVICE MANUAL
Fig. 3.95
Fig. 3.96
3rd &
4th RINGS
EXHAUST SIDE
5th RING
SERVICING OF ENGINE
Fig. 3.97
TOWARDS UP
SEPARATOR OIL RING (RAIL)
Fig. 3.98
INLET SIDE
2nd RING
1st RING