TVS APACHE RTR 200
SERVICE MANUAL
SERVICING OF ENGINE
3-57
Note:
After tightening crankcase bolts, check for
the free rotation of shaft complete drive,
and shaft complete counter and crankshaft
assembly.
If large resistance is felt, gently tap on the
shaft complete drive and shaft complete
counter assemblies with nylon hammer.
CLUTCH
l
Before assembling the cover clutch, ensure
that adopter clutch release and ball are
a s s e m b l e d o n t h e c l u t c h a s s e m b l y .
(Fig. 3.192A)
l
Also ensure that pin clutch release is
assembled on the cover clutch. (Fig. 3.192B)
VALVE TIMING AND VALVE CLEARANCE
Valve timing
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While reassembling sprocket cam shaft,
follow the below given procedures:
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Rotate rotor assembly and match the TDC
mark (A) on rotor assembly and the mark (B) on
crankcase assembly LH. (Fig. 3.193A)
l
At this position, ensure that the mark (C) on
sprocket cam shaft matches with the surface
e d g e o f h e a d c o m p l e t e c y l i n d e r ( D ) .
(Fig. 3.193B)
Valve clearance
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Adjust valve clearance to the specified limit
(refer chapter “Periodic maintenance” page
no. 2-19 for procedure and specification)
l
Before starting the vehicle, fill up engine cum
transmission oil and carry out all the other
adjustments. Tune the engine as prescribed in
chapter “Periodic maintenance“ page no.
2-18.
Fig. 3.192A
Fig. 3.192B
Fig. 3.193A
Fig. 3.193B
A
C
D
B
