Fig. 6.22
Fig. 6.23A
Fig. 6.23B
Fig. 6.24
l
Remove the banjo bolt (2 nos.) along with
gaskets (2 nos. on each side) from both the
ends of the hose complete brake. (Fig. 6.22)
12 mm spanner
Tightening torque
30 ± 2 Nm
Note:
Ensure the reassembly of new gaskets
while reconnecting the hose without fail to
avoid leakage.
l
Dislocate the hose complete brake from the
clamp hose under bracket (Fig. 6.23A) and
clamp brake hose. (Fig. 6.23B)
l
Dislocate and take out the brake hose from the
vehicle.
Caution:
Immediately and completely wipe off any
brake fluid contacting any part of the
motorcycle. The fluid reacts chemically
with paint, plastics, rubber materials etc.,
and will damage them severely.
l
Reassemble the new brake hose in the reverse
order of dismantling.
l
Assemble and tighten the banjo bolts at both
the ends of the hose along with gaskets.
Caution:
Assemble only new gaskets with the banjo
bolts during reassembly. Do not use old
ones.
l
Bleed the air from the brake circuit after
reassembly of brake hose (refer air bleeding
procedure on page no. 6-7).
Replace brake hose every 3 year
CALIPER ASSEMBLY - REMOVAL AND
DISASSEMBLY
l
Remove banjo bolt along with gaskets and
take off the hose from the caliper assembly.
(Fig. 6.24)
12 mm spanner
Tightening torque
30 ± 2 Nm
TVS APACHE RTR 200
SERVICE MANUAL
CHASSIS
6-9
