l
Fill little more then the specified amount of
fresh fork oil . (Fig. 6.54)
Oil quantity
325 ± 2 cc per leg
Oil specification
KYB G10
l
Adjust the special tool (oil level gauge) to the
specified height. Hold the front fork vertically
and take out the excess oil from the front fork
using the special tool as shown. (Fig. 6.55)
Note :
When adjusting the oil level, Compress the
inner tube fully.
031 180 0
Fork oil level gauge
Oil level
114 mm
l
Check spring front fork length (refer page no.
6-22 for checking procedure).
l
Install spring front fork with its smaller pitch
end facing upward. (Fig. 6.56)
l
Assemble washer spring seat, spacer front
fork and washer.
l
Before installing cap nut front fork, lightly apply
grease to the ‘O’ ring. Remount for leg
assembly LH & RH.
l
T i g h t e n t o p m o u n t i n g s c r e w s ( f o r k
upper mounting) to the specified torque (refer
chapter
”Service information page no. 7-9 for
torque sheet).
l
Tighten hexagonal bolts of lower bracket (fork
bottom mounting) to the specified torque
(refer chapter
”Service information page no.
7-9 for torque sheet)..
l
Reassemble front fender and front wheel
assembly in the reverse order of removal.
l
Re-fix the caliper assembly front fork and
ensure the proper working of brake.
Fig. 6.54
Fig. 6.55
Fig. 6.56
6-20
TVS APACHE RTR 200
SERVICE MANUAL
CHASSIS
