LEG ASSEMBLY FRONT FORK- DISASSEMBLY
l
Remove both the leg assembly front fork LH
and RH (refer page no. 6-
).
17
l
Drain out the front fork oil as explained earlier.
l
Remove the seal dust front fork (dust seal)
from the outer tube while ensuring no damage
to the dust seal, inner surface of outer tube and
outer surface of inner tube. (Fig. 6.57A)
l
Remove the snap ring from the outer tube
while ensuring no damage to the inner surface
of outer tube and outer surface of inner tube.
(Fig. 6.57B)
Flat screw driver
Caution:
While reassembling, replace the dust seal
incase found damaged.
l
ing the special tool, holding the piston,
Us
remove hexagonal allen screw connecting fork
outer tube and inner tube. (Fig. 6.58)
N931 011 0
Tool front cylinder holder
8mm allen key
Tightening torque
23 ± 3 Nm
Note:
Please remember to replace the gasket
with a new one reassembling.
l
Hold the inner and outer tube using both the
hands. Pull out the tube inner (inner tube) from
the tube outer (outer tube) along with cylinder
front fork (piston front fork), DU bush and oil
seal.
l
Remove spindle tapper from the bottom of the
piston front fork. If it does not come out with
piston, remove it from the fork outer tube.
(Fig. 6.59)
l
Remove piston front fork and spring front fork
from the inner tube assembly. (Fig. 6.60)
Fig. 6.58
Fig. 6.59
Fig. 6.60
Fig. 6.57A
Fig. 6.57B
6-21
TVS APACHE RTR 200
SERVICE MANUAL
CHASSIS
