TVS Apache RTR 200 Fi4V with ABS, Owner'S Manual

Page 1: ...As a proud owner of the TVS Apache RTR 200 Fi4V with ABS you are now part of the two million strong TVS Racing family This manual explains the features and operations of your TVS Apache RTR 200 Fi4V w...

Page 2: ...re pleasure you will experience riding your new vehicle Ensure that anyone else riding your TVS Apache RTR 200 Fi4V with ABS does the same All information illustrations photographs and specifications...

Page 3: ...is an important responsibility of the rider To help you make decisions on safety we have provided necessary operating procedure and other information in this manual This information alerts you on pot...

Page 4: ...01 Antilock braking system 02 Safe riding tips 08 Know your TVS Apache RTR 200 Fi4V with ABS 12 Riding your TVS Apache RTR 200 Fi4V with ABS 33 Maintenance 39 Service record sheet 59 Technical specifi...

Page 5: ...km is most important During running in period all the engine components and other parts will have set in All adjustments to be restored all fasteners to be tightened Engine cum transmission oil to be...

Page 6: ...dry or wet roads loose gravels etc How does ABS work When a rider applies the brakes continuously as he detects a dangerous obstacle in dry or wet roads loose gravels etc transmits an excessive brake...

Page 7: ...rce of the braking maneuver the ABS systems practically allow riders to use the greatest stopping force possible without locking the wheels How does the ABS understands the wheel locking The ABS uses...

Page 8: ...operation But during hard stop the brake pedal lever feels different i e a rapid pulsation in the brake pedal lever This is absolutely normal It is not necessary to have this pulsation feel every tim...

Page 9: ...rvice Center DO S AND DON T S Do s t Check the ABS warning lamp for any warning before driving the vehicle t Apply both front and rear brake for better performance t Apply continuous brake in ABS mode...

Page 10: ...ot use different toner ring t Do not insert any metallic parts near wheel speed sensor t Do not test the ABS on road but use ABS it is already tested t Do not use non genuine spares like pads discs ty...

Page 11: ...icle in conditions like wheelie stoppie on stand engine revving in gear for chain lubrication and during water wash etc for more than three minutes as it will result in ABS error and ABS warning lamp...

Page 12: ...to be taken to ensure the safety of the rider pillion rider and other road users These precautions are Familiarise yourself with new TVS Apache RTR 200 Fi4V with ABS Riding skill and your mechanical k...

Page 13: ...rea to thoroughly familiarise with the operation of the vehicle Posture Proper vehicle riding starts with proper posture 1 Keep your elbows relaxed and flexible 2 Sit and adjust yourself on seat so th...

Page 14: ...the throttle 2 Hold the vehicle upright as you apply the brakes 3 Progressive application of brakes is safer 4 Never depress the clutch lever while braking at higher speeds 5 Apply both the brakes 6...

Page 15: ...INSTALLATION AND SAFETY TIPS Use extreme caution while selecting and installing the accessories for your motorcycle The addition of unsuitable accessories can lead to unsafe operating conditions Your...

Page 16: ...Evaporative Emission Control System The Apache RTR 200 Fi4V with ABS is equipped with an evaporative emission control system which consists of a canister and associated piping This system prevents th...

Page 17: ...parts or referring to special information Please fill the above boxes now for future reference Frame number Engine number Control key number Frame serial number is engraved on the right side of the st...

Page 18: ...rror L 6 High low beam switch 7 Digital speedometer 8 Ignition cum steering lock 9 Master cylinder front 10 Rear view mirror R 11 Engine cut off switch 12 Front brake lever 13 Throttle grip 14 Electri...

Page 19: ...PACHE RTR 200 Fi4V with ABS 15 1 Front wheel axle 2 Cover fuel filter EFI 3 Gear shift lever 4 Centre stand 5 Side stand 6 Rider foot rest L 7 Pillion foot rest L 8 Rear wheel axle 9 Saree guard 10 Wh...

Page 20: ...Front wheel axle nut 3 Caliper assembly front 4 Spark plug 5 Gauge oil level 6 Rear brake pedal 7 Rider foot rest R 8 Pillion foot rest R 9 Muffler assembly 10 Disc plate rear 11 Rear wheel axle nut...

Page 21: ...with ABS 17 FRONT 1 Turn signal lamp front L 2 Head lamp assembly 3 Oil cooler 4 Crash guard 5 Turn signal lamp front R 6 Position lamps REAR 1 Turn signal lamp rear R 2 Reflex reflector 3 Turn signa...

Page 22: ...diagnostic cycle once upon activation The engine can be started The key cannot be taken out from the lock 3 LOCK position Your TVS Apache RTR 200 Fi4V with ABS steering can be locked in both left and...

Page 23: ...the left side turn signal indication is activated Caution Warning Speedometer background illumination and position lamps glow automatically once the ignition key is turned ON without activating other...

Page 24: ...ows continuously when the fuel comes below minimum safe level 7 Turn signal indicator right Flashes when the right side turn signal indication is activated 8 Fuel gauge Digital bars indicate the appro...

Page 25: ...ibutor or Dealer Authorised Service Center 9 Speedometer Indicates the vehicle speed in kilometer per hour by default as and when the ignition is turned ON This can be changed to miles per hour Change...

Page 26: ...of 2 Hz Lap timer will start counting when the vehicle speed is more than 3 km h and stops blinking once it starts counting KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 10 Odometer Trip meter 1 2 Lap i...

Page 27: ...the high speed data KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS Lap timer works only when the lap timer mode is active Note Set the meter in HIGH SPEED mode to know the maximum speed achieved by any u...

Page 28: ...and the new best time recorded will be flashed and BEST SHORTEST TIME scrolls in running display when the vehicle comes less than 3 km h 0 1 2 3 4 5 6 7 8 9 10 11 12 ABS 11 16 15 14 12 17 13 KNOW YOU...

Page 29: ...s counting from 1 km in km h mode and 0 6 miles in mph mode 12 Tachometer Tachometer indicates the engine speed in multiples of 1000 RPM Revolutions Per Minute KNOW YOUR TVS APACHE RTR 200 Fi4V with A...

Page 30: ...tor Company Authorised Distributor or Dealer Authorised Service Center 17 Malfunction indicator lamp MIL is turned ON when the ECU detects a fault in the system If malfunction indicator lamp glows imm...

Page 31: ...bypassed by disconnecting the side stand switch coupler Upon detection of Side stand switch vehicle start function is enabled in all the gears and not switched off when changed from neutral to gear It...

Page 32: ...on for a few seconds Mode and set buttons will not work when the vehicle speed exceeds above 10 km h or 6 mph in the respective modes Note 4 Press the Mode button till the display changes to to set th...

Page 33: ...Set button once again to set hour format and to come out from clock setting Setting the Shift RPM l Press and hold the Mode button till MPH icon blinks in display l Release and press the Mode button...

Page 34: ...ne guard arrangement for optimal engine cooling The oil cooler is mounted in front of the engine which improves the engine durability and provides better heat management without any compromising the e...

Page 35: ...ing from the opposite direction while overtaking other vehicles during day If the pass by switch is pressed when the engine is in OFF condition the head lamp HIGH beam alone will glow with 50 of inten...

Page 36: ...50 if the engine is kept idle for more than 20 sec approx Pass by system will not work if the engine cut off switch is turned OFF Warning 1 Electric starter switch Ensure the transmission is in neutr...

Page 37: ...from being restarted To restart the engine return the switch to the position Note Before starting ensure to turn ON the engine cut off switch Release the electric starter switch immediately after the...

Page 38: ...nd the fuel tank inlet 1 Filling above the inlet may result in improper breathing of fuel tank which leads to difficulty in starting as well as improper running of the vehicle Whenever refueling the b...

Page 39: ...s will lead to rough shift or jerk while shifting the gears Remember to return to neutral position before restarting the engine Caution 2 N 1 3 4 5 Gear shift lever position can be set to your conveni...

Page 40: ...ng or toppling of vehicle Braking performance is affected adversely with wet surfaces loose surfaces and overheating of brake system due to unnecessary continuous application of brakes For safety exer...

Page 41: ...in the above figure To install the rear seat reverse the removal procedure Utility box is located under the passenger seat to store some important items and it provides security to things placed insid...

Page 42: ...sist you in performing certain aspects of periodic maintenance and emergency repairs a tool kit is supplied along with the vehicle Tool kit is located under the passenger seat To access the tool kit r...

Page 43: ...f the cover frame at the holes provided on the frame and install the mounting screws 1 2 and 3 Caution Make sure that the cover frame is locked securely in position after installation SMART PHONE CHAR...

Page 44: ...te direction to prevent damage 4 Do not charge your mobile when engine is off 5 Do not use other device this port is for charging mobile phones only The charging time of the mobile may vary depending...

Page 45: ...working of all lamps horn and pass by switch Low battery indication Battery voltage page no 44 Speedometer Performing self check Steering Smooth movement No play or looseness Throttle Correct free pla...

Page 46: ...rottle smoothly Select the required gears in a similar manner STARTING THE ENGINE As you turn the ignition switch to the ON position the instrument cluster and the warning lights will go through the s...

Page 47: ...ce speed to a safe limit before turning cornering Do not apply brake while turning cornering Do not disengage clutch before braking Since the engine and exhaust system becomes very hot make sure to pa...

Page 48: ...necessary Visually inspect the spark plug gap If the gap is found more replace the plug with a new one However the spark plug need to be replaced every 12000 kms 1 year Always use recommended spark pl...

Page 49: ...d evaporation and condensation of moisture inside which will result in rusting of the tank Ensure to close fuel tank cap after every filling If the fuel tank cap is kept open for a long time it leads...

Page 50: ...y accelerate or apply brake Avoid unnecessary idling While waiting for someone or stopping in signals for long time if the engine is kept running at idle speed it causes unnecessary wastage of fuel Av...

Page 51: ...servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer Authorised Service Center...

Page 52: ...R Oil filter strainer C C C C Oil filter paper filter R R R R Spark plug I C R Replace every 12000 km Air cleaner element R Replace every 12000 km Tappet clearance I A I A I A I A Fuel filter Replace...

Page 53: ...4th 5th Remarks Every Every km 500 750 2500 3000 5000 6000 8500 9000 11500 12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Steering smooth operation pla...

Page 54: ...f found missing WSS cable I I I I I I Replace if damage Brake hose bundy tubes I I I I I I Replace every 30000 km Bundy tube mounting all joints I TI I TI I TI I TI I TI I TI Inspect for leak HECU mou...

Page 55: ...I Evaporative emission control I I I I I I I Check for intactness of system hoses and canister Fuel tank assembly I C I C I C I C I C I C I C 7 Wheel balancing to be done every 1 year or every 12000 k...

Page 56: ...TRU4 FULLY SYNTHETIC oil 1400 ml during engine overhaul SAE 10W30 API SL JASO Ma2 or recommended equivalent oil Front fork oil 325 2 cc KYB G10 oil Disk brake fluid DOT 3 DOT 4 Grease Bechem Bechem p...

Page 57: ...r Dealer Authorised Service Centers 4 Do not add additional electrical accessories 5 While connecting the terminals observe the correct polarity Connect the red wire to the positive terminal and black...

Page 58: ...the fuse fails again consult the nearest TVS Motor Company Authorised Distributor or Dealer Authorised Service Center FUSE REPLACEMENT Non working of electrical systems may be due to safety fuse fail...

Page 59: ...s found to be more than the limit replace the spark plug with a new one After cleaning and inspecting the gap reinstall the spark plug and tighten by hand to avoid cross threading Finally tighten usin...

Page 60: ...should be between the minimum and maximum level marks on the gauge as shown in the figure 8 If the oil level is below the minimum level top up with TVS TRU4 FULLY SYNTHETIC oil SAE 10W 30 API SL JASO...

Page 61: ...free play is not within the specified limit 1 Ensure that the engine is cold engine oil at room temperature 2 Loosen the lock nut 2 while holding the clutch cable adjuster 3 MAINTENANCE 8 13 mm Do not...

Page 62: ...rectification MAINTENANCE Caution Caution Adjust step by step Do not go at a stretch as it will damage the cam 2 1 3 REAR SHOCK ABSORBER TVS Apache RTR 200 Fi4V with ABS is provided with dual rated 7...

Page 63: ...ar shock absorber load Note BRAKES Front brake You can observe a master cylinder 1 on the right side of the handle bar a caliper assembly 2 fitted to the fork leg R a disc along with a wheel speed sen...

Page 64: ...uthorised Service Center for topping up the brake fluid air bleeding and other brake related inspections B A Note Check the brake fluid level only when the master cylinder is parallel to the ground Re...

Page 65: ...e system contact nearest TVS Motor Company Authorised Distributor or Dealer Authorised Service Center Warning MAINTENANCE 1 Remove the cover frame R refer page no 31 for removal procedure 2 Check the...

Page 66: ...PSI 2 25 kg cm 32 PSI Tyre tread condition Operating the vehicle with excessively worn tyres will decrease riding stability and can lead to loss of control It is recommended to replace the tyre when t...

Page 67: ...balancing to be done every 1 year or every 12000 km In addition after every tyre puncture repair or tyre replacement wheel balancing to be done Caution Use of a tyre other than the standard may cause...

Page 68: ...ent of rear wheel or sprockets can cause abnormal wear of chain and sprockets and results in unsafe riding condition Caution MAINTENANCE 20 25 mm 1 Place the vehicle on centre stand with the transmiss...

Page 69: ...g of disc in the caliper assembly while reassembling the wheel Warning REAR WHEEL REMOVAL AND REASSEMBLY 1 Remove the wheel hugger rear 2 Remove the axle nut 1 and along with the washer and partially...

Page 70: ...er to avoid damages to the toner ring Damaged toner ring affects ABS function STORAGE PROCEDURES For storage of your motorcycle for longer periods of over a month and above we recommend to carry out t...

Page 71: ...e head lamp and other lamp assemblies Caution TAKING THE VEHICLE OUT OF STORAGE FOR REGULAR USE 1 Take the vehicle out of the garage and clean it thoroughly 2 Remount the battery after bench charging...

Page 72: ...all cables and their free plays 7 Smoothness of steering operation 8 Slackness and lubrication of chain page no 54 9 Front rear brake functioning and rear brake lamp switch adjustment 10 Front fork f...

Page 73: ...earlier 2 2nd service between a 2500 3000 km or b 3 months from the date of purchase whichever of the two occurs earlier 3 3rd service between a 5000 6000 km or b 6 months from the date of purchase w...

Page 74: ...arlier 6 6th service between a 14500 15000 km or b 15 months from the date of purchase whichever of the two occurs earlier 7 7th service between a 17500 18000 km or b 18 months from the date of purcha...

Page 75: ...ween a 23500 24000 km or b 24 months from the date of purchase whichever of the two occurs earlier 10 10th service between a 26500 27000 km or b 27 months from the date of purchase whichever of the tw...

Page 76: ...onic paper filter Lubrication system Forced wet sump Maximum power in kW 13 7 8500 rpm Maximum torque in Nm 16 96 Nm 6500 rpm Maximum speed 128 km h Engine idling rpm 1550 100 rpm Starting system Elec...

Page 77: ...justable with rectangular swing arm Trail length 95 5 mm TYRE Tyre size Front 90 90 x 17 Tubeless Rear 130 70 x 17 Tubeless Tyre pressure Front 1 75 kg cm 25 PSI Rear solo 2 00 kg cm 28 PSI Rear dual...

Page 78: ...SYNTHETIC oil oil grade SAE 10W30 API SL JASO Ma2 or recommended equivalent oil Engine cum transmission 1200 ml during servicing oil and capacity 1400ml during engine overhaul Front fork oil grade KY...