TVS JUPITER 2015, Manual

Page 1: ...Thank you for choosing TVS JUPITER a stylish scooter with all new CVT i Engine many class leading features As a proud owner of TVS JUPITER you are now part of a family of millions of satisfied TVS cu...

Page 2: ...CONTENTS Unique Feature of TVS JUPITER 03 Information 07 Safe Riding Tips 08 Know your TVS JUPITER 11 Riding your TVS JUPITER 27 Maintenance 31 Services Record Sheet 47 Technical Specifications 49 2...

Page 3: ...lly while overtaking Refer page 19 for details EXTERNAL FUEL FILL No other Scooter offers you this unique facility You can get petrol filled without even getting out of your seat RETRACTABLE BAG HOOKS...

Page 4: ...Low Fuel Indicator is yet another unique feature of your scooter which indicates you to refill the fuel when the fuel in the tank goes below minimum safe level Refer page 18 for details PATENTED E Z C...

Page 5: ...ith your vehicle Refer page 16 for operating procedure UNDER SEAT STORAGE UTILITY BOX Your scooter has a 17 litre under seat storage space to carry your luggage belongings full face helmet etc refer p...

Page 6: ...for operating procedure ACCESSORIES FOR YOUR VEHICLE MOBILE CHARGER SOCKET Mobile Charger Socket is supplied as an optional accessory for your scooter Location for the socket is provided inside the ut...

Page 7: ...tened Engine cum transmission oil to be replaced Timely performance of the first service will ensure optimum service life and performance from the engine NOTE WARNING CAUTION Operating this vehicle sa...

Page 8: ...e 1 Keep your elbows inside close to the body and flexible 2 Hold your arms at an angle of about 120 3 Hips should be in a position so that arms and shoulders are relaxed 4 Look widely instead of gazi...

Page 9: ...cessories make sure the accessories Slow down to a safe speed before negotiating a corner If this is the first time that you are riding a vehicle of this type we suggest that you practice on a safe op...

Page 10: ...mption and also higher CO levels If the vehicle needs any adjustments please consult nearest TVS Motor Company Authorised Distributor or Dealer Authorised Service Centres While adequate care is exerci...

Page 11: ...s or referring to special information BG4HE1242834 M D 62 6B G 49 D 1K 13 79 2 The frame serial number is stamped on the frame at the rear end below the seat assembly Open the seat assembly to read th...

Page 12: ...ear brake lock 7 Rear view mirror L 8 High low beam cum pass by switch 9 Speedometer assembly 10 Fuel gauge 11 Rear view mirror R 12 Front brake lever 13 Throttle grip 14 Lights ON OFF switch 15 Elect...

Page 13: ...arter lever 4 Effortless easy center stand 5 Side stand 6 Pillion foot rest L 7 Speedometer cable 8 Front brake adjusting nut 9 Seat cum fuel tank cap lock 10 Pillion handle 1 2 4 7 8 10 9 5 3 Mandato...

Page 14: ...T SIDE 1 Front wheel axle nut 2 Bag hook rear 3 Cover front 4 Pillion foot rest R 5 Gauge oil level 6 Muffler assembly 7 Rear fender 8 Seat assembly 9 Bag hook front 1 4 5 2 3 6 7 8 9 KNOW YOUR TVS JU...

Page 15: ...lamp front RH 6 License plate front 7 Throttle cable adjuster REAR 1 Fuel tank cap 2 Turn signal lamp rear RH 3 Tail brake lamp 4 Licence plate rear 5 Transmission oil level bolt 6 Reflex reflector 7...

Page 16: ...jections of key head to the slots of the shutter knob hole and turn it in clockwise direction There are three positions in the ignition lock 1 OFF position All the electrical circuits are turned OFF i...

Page 17: ...ose the safety shutter while parking Anti corrosion spray can be sprayed on the shutter release knob in regular intervals to avoid stuck up of shutter due to corrosion 2 Economy and power indicators E...

Page 18: ...ns again If the battery voltage is very low power mode lamp will glow once you switch ON the ignition key till you start the vehicle Electric starter will not work in this condition Use kick starter o...

Page 19: ...sure to switch OFF the turn signal lamps after negotiating the lanes or turns KNOW YOUR TVS JUPITER high low beam switch towards to operate the head lamp high beam and towards to operate the head lamp...

Page 20: ...er switch to start the engine electrically along with the application of either front or rear brake 3 Lights switch Light switch has the following positions Working of switch at various position are a...

Page 21: ...s use choke for starting the cold engine Never open the throttle fully when the choke is applied It may lead to flooding of fuel and difficulty in starting WARNING WARNING Never refill fuel near open...

Page 22: ...Z CENTRE STAND TVS JUPITER is equipped with a effortless centre stand The centre stand 1 has a pivoted flexible spring loaded lever arm stand extension 2 to increase the lever ratio which 1 2 KNOW YOU...

Page 23: ...by sitting on vehicle with your left foot by pushing it away from the vehicle till it stops Always release the side stand to its full up position before moving the vehicle WARNING TOOL KIT KNOW YOUR...

Page 24: ...the It is recommended to use the tool kit in case of any emergency only It is always advisable to take your vehicle to TVS Motor Company Authorised Distributor or Dealer Authorised Service Centres A O...

Page 25: ...mbly refer page 23 to access the helmet hooks Hook the helmet strap in the helmet hook properly and close the seat assembly Similarly the other one is located on the cover front below front end of the...

Page 26: ...use this socket with engine in OFF condition which can lead to battery discharge Optional accessory will be charged extra Secure your mobile phone properly during charging and protect it from any liq...

Page 27: ...acks or cuts Battery Proper working of electric starter horn fuel gauge pass by brake lamp and turn signal lamps Electrolyte level page 36 Lighting Proper working of head lamp high low beam high beam...

Page 28: ...ill start moving forward 2 As the vehicle picks up speed increase the throttle slowly STOPPING AND PARKING 1 Close the throttle completely and apply both the brakes simultaneously 2 Turn the ignition...

Page 29: ...OTE CAUTION RIDING YOUR TVS JUPITER only if necessary Replace the spark plug every 12000 kms 1 year Always use recommended spark plug only Air cleaner element A dirty air cleaner restricts airflow and...

Page 30: ...ure regularly weekly and inflate it to the recommended pressure refer page 42 Never use tyres which are worn beyond the permissible limit Wheel freeness Inspect and ensure the wheel freeness by rotati...

Page 31: ...rvicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer Authorised Service Centres P...

Page 32: ...I DR I DR I DR I DR I DR I DR I DR SAI filter element I C R I C R CVT filter I C R I C R All breather hoses engine I C I C I C I C I C I C I C I C Tappet clearance I A I A Carburettor assembly breath...

Page 33: ...A I A I A Brake shoe wear I I I R Tyre pressure at cold condition I S I S I S I S I S I S I S I S I S Idling speed7 I A I A I A I A I A I A I A I A I A PERIODIC MAINTENANCE SCHEDULE months or km whic...

Page 34: ...edometer cable Grease Brake cam Grease Kick starter pedal pivot Grease Brake cable front and rear Grease Throttle cable Grease Centre stand and side stand pivot Grease Steering stem bearings Clean and...

Page 35: ...IUM oil 800 ml incase of disassembly SAE 10W30 SL JASO MA2 Transmission oil 100 ml during regular service do do 120 ml incase of disassembly Front fork oil 84 1 ml leg IOC Gabriel Premium front fork o...

Page 36: ...ve the top mounting screws B from both the sides of cover front 3 Gently pull out the cover front by dislocating its lugs Inspect the electrolyte level of the battery The electrolyte must be between u...

Page 37: ...nce the battery is charged initially never add diluted sulphuric acid Use only distilled water for topping up Never add tap water Do not pull battery by its wires while removing Never check the batter...

Page 38: ...small wire brush or spark plug cleaning tool Inspect the spark plug electrodes A and B for any corrosion If found any replace the spark plug with a new Inspect the spark plug gap with a wire gauge fe...

Page 39: ...ge shown in the figure 5 If the oil is less than the minimum level add 4T oil upto the maximum level mark 6 Wipe out the oil traces with a clean cloth to prevent dust accumulation 7 Assemble back the...

Page 40: ...istance measured should be 10 15 mm 2 If the measured free play is more than the limit adjust the nut provided at the front wheel end to obtain correct play 3 Turn the adjuster nut in clockwise direct...

Page 41: ...ar brake at the lever end as shown in the figure The distance measured should be 10 15 mm 2 If the measured distance is more than the limit adjust the nut provided at rear wheel end to obtain correct...

Page 42: ...PSI Replace the brake shoes as a set if the wear limit indicator shows beyond the wear limit even after indexing the lever 1 2 3 4 Similarly when brake is applied wear limit indication pointer 3 on th...

Page 43: ...ided on the tyre facing the direction of wheel rotation Tyre puncture Your scooter is fitted with a tubeless tyre on both front and rear wheel Incase of any puncture tyre damage it is advised to visit...

Page 44: ...cle on the centre stand 2 Hold the rear brake firmly and loosen the wheel mounting nut A Remove the wheel mounting nut along with a washer 3 Slightly tilt the vehicle and take out the wheel from rear...

Page 45: ...Fill the engine oil and check the oil level using gauge oil level During storage the battery must be recharged at recommended charger if stored more than a month Avoid using alkaline solution like de...

Page 46: ...moothness of steering operation 6 Front rear brake function and rear brake lamp working 7 Front fork for any abnormality 8 Spark plug gap and condition of spark plug 9 Air filter elements cleanliness...

Page 47: ...ween a 2500 3000 km or b 3 months from the date of purchase whichever of the two occurs earlier 3 3rd service between a 5000 6000 km or b 6 months from the date of purchase whichever of the two occurs...

Page 48: ...se whichever of the two occurs earlier 7 7th service between a 17500 18000 km or b 18 months from the date of purchase whichever of the two occurs earlier 8 8th service between a 20500 21000 km or b 2...

Page 49: ...um speed Around 78 km hr Engine idling rpm 1600 100 rpm Starting system Kick starter Electric starter TRANSMISSION Clutch Dry Centrifugal clutch Primary transmission CVT Continuous Variomatic Transmis...

Page 50: ...Spark plug Bosch UR4KC Spark plug gap 0 9 1 0 mm Battery 12V 5Ah Lead Acid type Generator Fly wheel magneto 12V 80W Head lamp Halogen HS 12V 35 35W Tail brake lamp 12V LED Turn signal lamps 12V 10W x...

Page 51: ...TVS TRU4 PREMIUM 4T oil 100 ml during regular service a n d 1 2 0 m l i n c a s e o f disassembly Front fork oil and capacity Gabriel Premium front fork oil 84 1 ml per leg The fuel tank is not a mea...

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