TVS Scooty Zest 110, Manual

Page 1: ...ervice Assistance please contact our Dealer Dealer code name Address Contact person name and mobile no Sales Contact person name and mobile no Service Email id Or TVS Motor Company s Area Offices flip...

Page 2: ...CONTACT S FOR SUPPORT II CONTACT S FOR SUPPORT CONTACT AT OUR AREA OFFICES...

Page 3: ...CONTACT S FOR SUPPORT CONTACT S FOR SUPPORT III CONTACT AT OUR AREA OFFICES...

Page 4: ...CONTACT S FOR SUPPORT IV CONTACT S FOR SUPPORT CONTACT AT OUR AREA OFFICES...

Page 5: ...UNIQUE FEATURES OF Scooty Zest 110 V UNIQUE FEATURES OF Scooty Zest 110...

Page 6: ...UNIQUE FEATURES OF Scooty Zest 110 UNIQUE FEATURES OF Scooty Zest 110 VI...

Page 7: ...UNIQUE FEATURES OF Scooty Zest 110 UNIQUE FEATURES OF Scooty Zest 110 VII...

Page 8: ...UNIQUE FEATURES OF Scooty Zest 110 UNIQUE FEATURES OF Scooty Zest 110 VIII Accessory will be charged extra...

Page 9: ...UNIQUE FEATURES OF Scooty Zest 110 UNIQUE FEATURES OF Scooty Zest 110 IX Accessory will be charged extra...

Page 10: ...it is easy to manoeuvre as well The benefits of Scooty Zest 110 don t end there With its largest under seat storage of 19 litres it gives you the all the space to carry your world with you But best o...

Page 11: ...ime of this publication TVS Motor Company Limited may however incorporate modifications or improvements on its vehicles at any time without notice and therefore in such events it is possible that the...

Page 12: ...to warn you about all hazards associated with operating or maintaining the vehicle you must use on your own judgement You will find important safety information in following form in this manual These...

Page 13: ...ONTENTS Running in information 01 Safe riding tips 02 Know your Scooty Zest 110 05 Riding your Scooty Zest 110 21 Maintenance 25 Warranty and services 41 Technical specifications 52 General informatio...

Page 14: ...he special care and restraint exercised during the running in period It is especially important that you avoid operating the engine in high speed RPM which could expose the engine parts to excessive s...

Page 15: ...injury Always wear ISI approved helmet You should also have good suitable eye protection One hand riding is dangerous Keep both hands firmly on the handle bar and both feet securely on the floor board...

Page 16: ...ggest that you practice on a safe open area to become thoroughly familiar with the operation of the vehicle Warning As the vehicle speed increases the stopping distance also increases progressively Be...

Page 17: ...ing and loss of control Apply both the brakes together and with great care on a wet road or other slippery surfaces Any abrupt braking on slippery or irregular roads can cause loss of rider control 4...

Page 18: ...mation Frame number Engine number Control key number Please fill the above boxes now for future reference KNOW YOUR Scooty Zest 110 KNOW YOUR Scooty Zest 110 The frame serial number is stamped on the...

Page 19: ...6 Rear view mirror L 7 High low beam switch 8 Speedometer assembly 9 Rear view mirror R 10 Front brake lever 11 Throttle grip 12 Lights ON OFF switch 13 Electric starter switch 14 Ignition cum steeri...

Page 20: ...foldable 3 Kickstarter lever 4 Effortless easy centre stand 5 Side stand 6 Side stand switch 7 Front brake adjusting nut 8 Pillion foot rest L 9 Seat lock 10 Pillion handle KNOW YOUR Scooty Zest 110 7...

Page 21: ...nt wheel axle nut 2 Under seat luggage hook 3 Cover front 4 Pillion foot rest R 5 Gauge oil level 6 Muffler assembly 7 Rear fender 8 Seat assembly 9 Retractable bag hook KNOW YOUR Scooty Zest 110 8 KN...

Page 22: ...ont LH 4 Position lamps 5 Turn signal lamp front RH 6 Throttle cable adjuster REAR 1 Turn signal lamp rear RH 2 Tail brake lamp 3 Reflex reflector 4 Transmission oil level bolt 5 License plate lamp 6...

Page 23: ...g is locked you may lose balance Caution Leaving the ignition cum steering lock in ON position will drain the battery when the vehicle is not in use Switch Off and take the key out when the vehicle is...

Page 24: ...KNOW YOUR Scooty Zest 110 11 Note Always ride the vehicle in economy mode for better fuel economy 7 KNOW YOUR Scooty Zest 110 3 4 6 5 2 1...

Page 25: ...an 20 seconds in idling mode the power mode indicator blinks and warns again If the battery voltage is very low power mode lamp will glow once you switch ON the ignition key till you start the vehicle...

Page 26: ...OW YOUR Scooty Zest 110 13 2 1 KNOW YOUR Scooty Zest 110 Warning Use appropriate head lamp beam high low as per traffic and road conditions for your safety and to avoid inconvenience to other riders 4...

Page 27: ...KNOW YOUR Scooty Zest 110 14 KNOW YOUR Scooty Zest 110 OPEN...

Page 28: ...hat the fuel gun is inserted fully in the tank neck while refueling Whenever refueling fill upto the bottom of neck portion insert level of the fuel tank Filling above the neck may result in improper...

Page 29: ...KNOW YOUR Scooty Zest 110 16 Never sit on vehicle when it is supported by stand Always park the vehicle on a flat firm surface Caution KNOW YOUR Scooty Zest 110 2 1...

Page 30: ...KNOW YOUR Scooty Zest 110 17 Warning Always release the side stand to its full up position before moving the vehicle KNOW YOUR Scooty Zest 110 Accessory will be charged extra...

Page 31: ...leaving the vehicle unattended Caution Accessory will be charged extra KNOW YOUR Scooty Zest 110 A Utility box can be used to carry a load of 10 kg maximum Do not carry perishable items inside the uti...

Page 32: ...not keep heat sensitive items inside as it may get hot on long rides Recommended not to keep valuable items inside the utility box while leaving the vehicle unattended Caution KNOW YOUR Scooty Zest 1...

Page 33: ...cooty Zest 110 The charging time of the mobile may vary depending on the mobile battery s state of Charge The rubber flap in the unit has been designed to prevent water entry and is not replaceable No...

Page 34: ...racks or cuts Battery Proper working of electric starter horn fuel gauge brake lamp and turn signal lamps Electrolyte level page no 29 Lighting Proper working of head lamp high low beam high beam indi...

Page 35: ...g It is not advisable to apply brakes while turning cornering Do not keep the engine in idling rpm for long and do not open excessive throttle when the engine is idling and the vehicle is parked it le...

Page 36: ...ank Always fill fuel from the reputed and reliable fuel stations Caution Note Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition RIDING YOUR Scooty Ze...

Page 37: ...RIDING YOUR Scooty Zest 110 24 RIDING YOUR Scooty Zest 110...

Page 38: ...l and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer Authorised Dealer Peri...

Page 39: ...Replace every 12000 km Tappet clearance I A I A I A Adjust if necessary Carburettor assembly C A C A every 12000 km after first service Carburettor breather hose I I I I Inspect for routing and blocka...

Page 40: ...e date of sale 1 month 3 months 6 months Speedo hub drive cable L L Lubricate using grease Front fork oil Replace every 24000 km All fasteners I TI I TI I TI I TI All bulbs horn and switches I I I I I...

Page 41: ...f disassembly SAE 10W30 SL JASO MA2 Transmission oil 100 ml during regular service do do 120 ml incase of disassembly Front fork oil 53 1 ml leg IOC Gabriel Premium front fork oil Grease Bharat petrol...

Page 42: ...MAINTENANCE MAINTENANCE 29 MAXIMUM MINIMUM...

Page 43: ...ever check the battery charge by shorting terminals Always connect the positive terminals first and the negative to avoid sparking Do not obstruct bend or change the routing of the battery air vent tu...

Page 44: ...hicle by shorting the wires without fuse This may result in overheating of electrical items wiring and may result in fire Do not use fuse of higher amperage than specified for the safety of electrical...

Page 45: ...ery 12000 km Cover the spark plug hole with cloth when the plug is removed to prevent dust water entry It is advisable to tighten the new spark plug by hand till the end and then loosen and again re t...

Page 46: ...th less engine and transmission oil the engine components will be severely damaged Check the oil level as per the schedule to avoid costly damage Do not fill excess oil may cause oil leak Always use S...

Page 47: ...MAINTENANCE MAINTENANCE 34 10 15 mm 10 15 mm...

Page 48: ...Warning Check both the brake play periodically However the brake play needs to be adjusted more frequently depending upon the usage Brakes are items of personal safety and should always be maintained...

Page 49: ...MAINTENANCE MAINTENANCE 36 Replace the brake shoes as a set if the wear limit indicator shows beyond the wear limit even after indexing the lever Caution T W I B A...

Page 50: ...er Check the tyres frequently for inflation pressure as well as the wear pattern on it Use of a tyre other than the standard may cause instability The side walls of the tubeless tyre which in contact...

Page 51: ...MAINTENANCE MAINTENANCE 38 A Warning The exhaust system becomes hot after a run Park the vehicle in a place where pedestrians or children are not likely to touch the vehicle...

Page 52: ...soft ground or else it may fall down During storage the battery must be recharged at recommended charger if stored more than a month Caution Avoid using alkaline solution like detergent soaps for was...

Page 53: ...MAINTENANCE MAINTENANCE 40 Long journey are to be taken only after the running in period of 1000 km Caution...

Page 54: ...WARRANTY AND SERVICES WARRANTY AND SERVICES 41...

Page 55: ...TY AND SERVICES WARRANTY AND SERVICES 42 Following Toll Free numbers can be contacted for battery related queries if any Incase of EXIDE battery call 1800 103 5454 Incase of AMCO battery call 1800 425...

Page 56: ...ifications to this vehicle not approved by TVS Motor Company may cause loss of performance and render it unsafe for use and disqualifies for warranty coverage also WARRANTY AND SERVICES WARRANTY AND S...

Page 57: ...ny of the nine warranty services please take your vehicle and your owner s manual to any of our Authorised Main Dealer or any of our Authorised Dealer After effecting the service the Authorised Main D...

Page 58: ...appropriate intervals depending upon its extent of use will keep your vehicle at its best level of performance In case you need any clarification or assistance please feel free to write to us mentioni...

Page 59: ...ee to abide by the same I have also received the following items along with my Scooty Zest 110 without extra charge Tool kit o Mirror 2 nos o Owners manual o Set of two keys o The location of the tool...

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Page 61: ...Trouble free ownership experience Valid at all India TVSM Authorized network TVSM Genuine Parts Guaranteed Higher Resale Value of Vehicle Optional feature can be availed at nominal charges Contact you...

Page 62: ...SERVICE SERVICE INITIATIVE Get your vehicle serviced in 1 hour at no additional cost Contact your nearest Dealership for details Facility available at selected Dealerships only Terms and conditions a...

Page 63: ...ike anywhere anytime Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for detail...

Page 64: ...op of your vehicle for service Vehicle picked up delivered from to your office or residence at prefixed appointed time Offered at nominal convenience charges Contact your nearest Dealership for detail...

Page 65: ...in kW 5 88 7500 rpm Maximum torque in Nm 8 8 5500 rpm Maximum speed Around 80 km hr Engine idling rpm 1600 100 rpm Starting system Electric Kick TRANSMISSION Clutch Dry Centrifugal clutch Primary tran...

Page 66: ...dia hand operated ELECTRICAL Ignition system IDI ignition Spark plug BOSCH UR4KCW ELECTRICAL Spark plug gap 0 9 1 0 mm Battery 12V 5Ah Lead Acid type Generator Fly wheel magneto 12V 80W Head lamp 12V...

Page 67: ...0 ml incase of disassembly Transmission oil and capacity TVS TRU4 PREMIUM oil SAE 10W30 SL JASO MA2 100 ml during regular service and 120 ml incase of disassembly Front fork oil and capacity IOC Gabri...

Page 68: ...a public place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our customers on...