TW Gema EASY 1-MT, Operating Instructions And Spare Parts List

Page 1: ...Issued 05 00 Operating Instructions and Spare parts list EASY 1 MT Powder Coating Equipment E...

Page 2: ...Powder hose 13 Pneumatic hose with quick release connection Conveying air 14 Pneumatic hose with quick release connection Supplementary air 19 Locking nut 22 Pneumatic hose with quick release connecti...

Page 3: ...c Function Check 6 Daily Start up 7 a Powder fluidizing 7 b Regulating the Powder output and Powder cloud 7 Set Total air volume 7 Select Powder output volume 7 Select electrode rinsing 7 c Powder coa...

Page 4: ...20 EASY 1 MT Issued 05 00...

Page 5: ...operating personnel must wear electrically conductive footwear i e leather soles 5 The operating personnel should hold the powder gun in the bare hand If gloves are worn they must be electrically con...

Page 6: ...mperature range 0 C to 40 C 32 F to 104 F Approval Pneumatic data Main compressed air input G 1 4 Female Max Input pressure 10 bar Min Input pressure 6 bar Max Water vapour content of the compressed a...

Page 7: ...ting equipment It will guide you safely through the installation stage and also give notes and tips for the optimum use of your new powder coating system The information about the functioning of the i...

Page 8: ...or s booth with its own powder hopper 2 SCOPE OF DELIVERY FOR EASY 1 MT STANDARD An EasyTronic control unit 1 in a metal housing with a Mains connec tion cable A wall bracket 4 with a gun hose holder...

Page 9: ...ontrol unit on the socket 2 2 Gun The PG 1 Manual powder gun cannot be connected 5 Connect the hose for rinsing air on the rinsing air output 1 4 and on the powder gun 6 Plug the injector in and conne...

Page 10: ...e nozzle of the gun In addition an elec trostatic field is created between the gun nozzle and the grounded object The charged and sprayed powder adheres to the surface of the object The powder is flui...

Page 11: ...rresponding function is activated and the corresponding LED illuminates If a Key with an illuminated LED is pressed for longer than 1 second the function is deactivated ITW Gema recommends leaving the...

Page 12: ...the switch illuminates The equipment carries out the calibration automatically An increase in sound can be heard inside the control unit Both displays show 888 The equipment is ready for operation aft...

Page 13: ...air volume is dependent on the powder hose length the number of turns of the hose the hose diameter and the object to be coated The value set for the total air volume can be left as it is as long as t...

Page 14: ...h a compressed air gun 4 Replace the powder hose on the hose connection of the injector again 7 Adjust the powder cloud to a test object When using flat jet nozzles Unscrew the threaded sleeve approxi...

Page 15: ...opper page 6 MAINTENANCE SCHEDULE Regular and conscientious maintenance increases the operating life of the unit and ensures a longer constant coating quality A DAILY MAINTENANCE 1a Clean the injector...

Page 16: ...or water CLEANING THE EASYSELECT MANUAL POWDER GUN Frequent cleaning of the powder gun ensures the quality of the coat ing Switched off the control unit before cleaning the powder gun The compressed...

Page 17: ...un not connected Gun plug gun cable or gun cable connection defect Remote control on the gun defect Solenoid for rinsing air of the flat jet nozzle defect Solenoid for rinsing air of the round jet noz...

Page 18: ...t No compressed air present Injector check valve or nozzle on the injector powder hose or gun clogged Valve in the injector clogged Valve not fitted Fluidizing does not function No conveying air Reduc...

Page 19: ...05 00 EASY 1 MT PNEUMATIC DIAGRAM Figure 4 EASYTRONIC Electrode rinsing air 3 10 l min Conveying air Supplementary air Injector S1 Rinsing air unit M1 Motor throttle E1 Input unit Powder hopper Fluid...

Page 20: ...M Figure 5 LED DISPLAY KEYPAD FOIL MAIN BOARD POWER SUPPLY GUN POWER PACK Conveying air Supplementary air Solenoid valve Round jet nozzle Solenoid valve Flat jet nozzle Main solenoid valve Solenoid va...

Page 21: ...part Example 1 Type EASY 1 MT Serial No XXX XXX 2 Order No 201 073 5 pieces Fine wire fuse When ordering cable and hose material the length required must be given The spare part numbers of yard meter...

Page 22: ...n Hose holder 382060 10 Powder hose 11 16 mm PVC 103128 11 Double adapter 1 4 1 4 for Main compressed air connection 1 1 IN 262510 12 Stecker NW5 2 1 4 261734 13 Quick release attachement red for Conv...

Page 23: ...6 17 14 16 18 4 1 5 9 2 Mains connection Aux Gun 1 1 IN 5 10 bar 73 145 PSI 1 4 2 2 2 3 2 1 1 3 1 2 1 5 Input voltage Input power Degree of protection Output Corresponding guns 85 264 V 47 440 Hz 65 V...

Page 24: ...Gema AG CH 9015 St Gall All technical products from ITW Gema AG are constantly being developed based on our continuing research and applications The data found in this publication may therefore chang...