TYROLIT Hydrostress TBS510, Operating Instructions Manual

Page 1: ...ig OPERATING INSTRUCTIONS TBS510 Index 000 Translation of the original instructions 11000656 en 20 05 2019 ...

Page 2: ...d out inexpertly we will be unable to honour our warranty obligations All repairs must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hyd...

Page 3: ...defined sequence of the handling steps makes proper and safe handling of the machine easier Handling instructions for the operator The following warning and safety symbols were attached on the machine Observe the operating manual Wear safety glasses and hearing protection Wear hand protection Cut hazard from rotating saw belt Attachment point for crane transport No attachment point for crane trans...

Page 4: ...rk with the machine e g Operating including tooling troubleshooting during operating correction of production rejects service disposal of operating and auxiliary materials Maintenance service inspection repair and or Transport Along with the operating manual and the valid legal regulations for accident prevention in the country of use and the place of use also recognised regulations for safety and...

Page 5: ...5 33 Notes ...

Page 6: ...ort 13 1 7 Packaging and Storage 14 1 8 Environmental protection 14 1 9 Disposal 14 2 Description of the device 15 2 1 Name of machine parts 15 2 2 Safety guards 15 2 3 Technical data 16 2 4 Noise power level 16 3 Commissioning 17 3 1 Connections and operating materials 17 3 2 Setting up the masonry band saw 17 3 3 Check distance between saw belt and guide rollers 18 3 4 Preparing to Start and Set...

Page 7: ...t rolls guarantee a high service life of the saw belt Direct drive saw belt wheels reduce maintenance work on V belts or other drive elements No risk of jamming a generous opening in the lower saw roller box enables the debris to pass easily Constant optimum tensioning using an automatic saw belt tensioner for optimum cutting accuracy and reduced risk of saw band breakage Short saw band changing t...

Page 8: ... includes compliance with the operating manual and observance of inspection and maintenance manual The manufacturer supplier assumes no liability for damages caused by failure to comply with the intended use 1 1 5 Foreseeable misuse non intended use Cutting wood plastic or metal Free hand guided cutting Any constructional changes which change the safety or the type of design 1 1 6 The safety of th...

Page 9: ...itable for the work is absolutely necessary for performing maintenance actions 1 3 Personnel choice and personnel qualification basic responsibilities 1 3 1 Only qualified personnel 18 years of age or older may operate the masonry saw independently All persons must be trained in the operation 1 3 2 Establish responsibilities of the personnel for operating changeover servicing and repairing the mac...

Page 10: ... standstill and the drive motor turned off Disconnect the machine from the power source 1 4 2 2 Before leaving the operating position the electric motor must be shut down and the saw belt must no longer rotate There is a danger of injury on the saw belt 1 4 3 Commissioning 1 4 3 1 The commissioning of the machine may only be carried out in transport position 1 4 3 2 Make sure that the foundation m...

Page 11: ...rs first wait until the saw belt stops before opening the side doors 1 4 4 7 Cutting curved or uneven workpieces is only allowed if the workpiece lies flatly between the saw table and stop has a secure guide and must not additionally be held with the hands 1 4 4 8 The masonry band saws may only be operated by one person 1 4 4 9 Do not pull the power plug from the power source when power is on 1 4 ...

Page 12: ...ctional reasons Electric motors switches and plugs are especially at risk After cleaning remove the covers tape completely 1 4 6 5 During service and repair work always tighten again loose bolt joints 1 4 6 6 If dismantling is required for fitting servicing and repair the safety fittings must be remounted and checked immediately following the service and repair work 1 4 6 7 Please ensure the safe ...

Page 13: ...rs follow any applicable national guidelines 1 5 3 2 The masonry band saw can be equipped for use in interior areas with a dust extraction 1 5 4 Noise 1 5 4 1 Noise value see 2 4 1 6 Transport 1 6 1 Name expert instructors for the lifting process 1 6 2 Only use suitable transport vehicle with sufficient load capacity 1 6 3 Secure loads reliably according to the regulations Use suitable attachment ...

Page 14: ...fter unpacking it must be protected from moisture and dirt Tools that are not used must be protected from moisture The applied segments around the saw belt must be protected from damage 1 8 Environmental protection Packaging material cleaning agents used or residual operating materials as well as removed wear parts such as drive belts or motor oils must be taken to recycling corresponding to the v...

Page 15: ...w belt Pos 3 Saw table Pos 11 Crane eye Pos 4 Saw table clamp screw Pos 12 Handle eyes Pos 5 Handle on saw table Pos 13 Adjustment of saw blade Pos 6 Power supply ON OFF Pos 14 Handle to shift Pos 7 Safety switch Pos 15 Drive motor Pos 8 Frame 2 2 Safety guards Pos 1 Side door with rotary knob Pos 6 Power supply ON OFF Pos 7 Safety switch Pos 9 Saw belt protection clamping lever ...

Page 16: ...is prescribed for above 85dB A The details define volume of noise level related to the operator workspace and the noise power level of the masonry band saws Noise power level LwA Measurement unit 2 5 dB Workplace related emissions noise level LpA Measurement safety factor 4 dB Porous concrete 101 8 dB A 83 8 dB A The workplace related emissions value is based on an eight hour work shift and reduce...

Page 17: ...sistant multi purpose grease 3 2 Setting up the masonry band saw Note The masonry band saws are packaged on a pallet for delivery The packaging and pallet must be removed before the first commissioning The masonry band saws must stand cleanly on the floor when set up and must not tip Check secure positioning before commissioning Hold the saw table Pos 1 on the handle at the same time unscrew the c...

Page 18: ... distance Open clamping lever pos 3 Release the clamping lever Pos 3 and turn on star handle pos 4 Turn to the right distance becomes smaller Turn to the left distance becomes larger Tighten the position via the clamping lever Pos 3 Danger Before the current position of the saw belt is tested the side doors must be closed Briefly switch on the masonry band saw job mode Check the distance between t...

Page 19: ... is connected on the main switch Saw belt is tightened via the tensioning lever Pos 1 Place the brick or stone to the stop Pos 3 on the saw table Pos 4 Adjust the saw belt protection Pos 2 to the brick or stone dimensions Note The saw belt protection Pos 2 must be placed as tight as possible on the masonry stone to keep the uncovered section of the saw belt as small as possible ...

Page 20: ...ohibited Included in the transport setup of the masonry band saw Power source is disconnected Side doors are closed Saw table is secured via the spring lock Saw belt protection is moved completely up Saw table is folded up and the clamping screw is tightened Saw belt is tightened ...

Page 21: ...re the lifting process Hang the masonry band saw on the swivelling crane eye Pos 1 Only use suitable transport vehicle with sufficient load capacity Always keep an eye on the masonry band saw when moving 4 3 Moving the masonry band saws Place one foot on the edge Pos 3 of the masonry band saws The left hand grasps the handle Pos 2 The right hand the eye Pos 1 Carefully tip the masonry band saws ba...

Page 22: ...se of the masonry band saw Place the masonry stone on the saw table Pos 2 to the stop Switch on the masonry band saw via the main switch Pos 1 and wait until the drive motor has reached its complete speed Guide the feed movement for cutting the masonry stone slowly using the handles Pos 3 The masonry band saw switches off after cutting through the masonry stone Danger Cleaning the machine while ru...

Page 23: ... the side doors must be opened carefully When removing the saw belt there is a risk of injury wear protective gloves Carefully open the side doors Pos 1 and 6 Remove the saw belt Pos 4 from the masonry band saw Installing the new saw belt Note The condition of the saw belt must be checked before each operation Cracked saw belts must be replaced immediately The saw belt must lie cleanly in the runn...

Page 24: ... force during cutting If there is a feed force on the saw belt that is too strong the saw cut runs off and the saw belt warps The distance between the saw belt and the guide roll must be set correctly see 3 3 Disposal of the tools Used or faulty tools must be sent to recycling corresponding to the applicable regulations at the location of use for protection of the environment 6 CLEANING Danger Cle...

Page 25: ...and the drive motor turned off Danger Masonry band saws must be secured against turning on by other people Maintenance and repair works may only be carried out when the machine is turned off daily weekly monthly as required Visual inspection for recognisable damage and deficiencies Control of the safety equipment Control of the saw belt Releasing tension on saw belt acc to use Clean masonry band s...

Page 26: ...tandstill and the drive motor turned off Note Only use quality lubricant with the specified requirements The lubricant used is called Energrease LS2 BP Lubrication points on the masonry band saw Spring lock Pos 1 for locking the table Guide sleeve Pos 2 under the saw table Lubricate the automatic power chuck above the opening Pos 3 on the tensioning lever with a spray oil ...

Page 27: ...faulty New mains cable Switch faulty May only be corrected by an electrician Motor faulty Low cutting performance Feed too fast Cut with slower feed Saw belt dull Replace saw belt Saw blade tilted blocked Hooked in the stone Disconnect the saw from power Open doors move saw belt backwards pull the teeth out of the workpiece Note If the feed force is too large the following points must be checked S...

Page 28: ...que in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329 469 549 M20 464 661 773 M22 634 904 1057 M24 798 1136 1329 M27 1176 1674 1959 M30 1597 2274 2662 ...

Page 29: ...on should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed maintenance or service works Date signature ...

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Page 32: ... que ce produit répond aux directives et norms suivantes Dichiariamo sotto la nostra completa responsabilità che il presente prodotto è conforme alle seguenti direttive e norme Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas Richtlinien Directives Directives Direttive Directivas 2006 42 EG 17 05 2006 2000 14 EG 08 05 2000 Normen Standards Norm...

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