TYROLIT Hydrostress VCE2500D Series, Operating Instructions Manual

Page 1: ...TYROLIT No 10992862 en 19 04 2011 Operating Instructions VCE2500D INDEX 001 ...

Page 2: ...e unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition please contact our after sales service for further information We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copyright TYROLIT Hy...

Page 3: ...teur de poussière VCE2500D Nous déclarons sous notre seule responsabilité que ce produit répond aux directives et normes suivantes Directive appliquée Directive relative aux machines 2006 42 CE EMV 2004 108 EG Normes appliquées EN 60335 1 2002 A14 EN 60335 2 69 2009 EN 61000 6 3 2007 EN 61000 6 2 2005 Dust separator VCE2500D We declare under our sole responsibility that this product complies with ...

Page 4: ...14 EN 60335 2 69 2009 EN 61000 6 3 2007 EN 61000 6 2 2005 Abbattitore delle polveri VCE2500D Dichiariamo sotto la nostra completa responsabilità che il presente prodotto è conforme alle seguenti direttive e norme Direttiva applicata Direttiva Macchine 2006 42 CE EMV 2004 108 EG Norme applicate EN 60335 1 2002 A14 EN 60335 2 69 2009 EN 61000 6 3 2007 EN 61000 6 2 2005 TYROLIT Hydrostress AG Witzber...

Page 5: ... 6 3 Machine description 8 3 1 General machine description 8 3 2 Description of controls Keypad 10 4 Usage 11 4 1 General Information 11 4 2 The positions for the dust extractor 11 4 2 1 The dust extractor s operating position 11 4 2 2 Lowering the dust extractor to the transport position 13 4 3 Lifting the machine 15 4 4 Handling Longopac 15 4 4 1 Removing the full waste bag 16 4 4 2 Fitting Long...

Page 6: ...he condition of the hoses 31 5 6 Every six months or 600 hours 31 5 6 1 Check the fastening of the bolts 31 5 7 Every year 31 5 7 1 Replace the HEPA filter 31 5 7 2 Replace main filter 31 5 8 Repairs 32 5 9 Spare parts 32 6 Faultfinding 33 6 1 General Information 33 6 1 1 The dust extractor will not start 33 6 1 2 The dust extractor stops after starting 33 7 Technical data 34 8 Environment 37 9 Wa...

Page 7: ...ted by the Copyright Act and no part of it may be copied or used in any other way without the written approval of Tyrolit Hydrostress 1 3 Manual In addition to general functions this manual contains information on areas of use and care of the dust extractor 1 3 1 Safety instructions Explanation of symbols A number of symbols are used in the manual to highlight the most important sections see below...

Page 8: ...for anchoring during transport are tightened over non moving parts e g the dust extractor s chassis When lifting the machine do so according to chapter Lifting the machine page 15 Do not transport the dust extractor on sloping surfaces e g loading ramps without securing it properly for example with a winch This is a safety measure in case the dust extractor starts to roll out of control Also make ...

Page 9: ...age contact your retailer and report it Check that the delivery matches the order If there are any discrepancies contact your retailer 1 7 Machine name plate The machine name plate provides the following information The model and serial number must be specified when ordering spare parts for the machine Figure 1 1 Machine name plate 1 Model 2 Model number 3 Serial number 4 Year of manufacture 5 Pow...

Page 10: ...ge 9 pos 3 e g with lifting straps during high lifts Make sure that all the constituent parts of the machine are properly assembled before lifting Warning If handled carelessly the dust extractor can overturn and cause both personal injury and damage to the equipment 1 9 Noise Warning Always use hearing protection when using the dust extractor This dust extractor is tested for noise in accordance ...

Page 11: ...Warning Always use the dust extractor in an environment where there is no risk of explosion and fire Familiarise yourself with and follow the relevant fire safety regulations when using the dust extractor Warning Use protective equipment such as safety shoes safety goggles protective gloves breathing mask and hearing protection Warning During use some surfaces on the dust extractor become very hot...

Page 12: ...he equipment Warning There is a risk of crush injuries while lowering to the transport position Use the lifting handles to avoid trapping your hands and fingers 2 3 Notes Note The dust extractor is best used together with7 UROLW 52675 66 grinding machines in connection with dry grinding of stone and concrete floors and in accordance with 7 UROLW 52675 66 recommendations Note Never use the dust ext...

Page 13: ...o it must be placed in a warm location above zero for at least two hours before use Note Discolouration on the top of the HEPA filter indicates that the main filter is not functioning as it should If the HEPA filter is dirty on the underside the filter is defective Note When checking the HEPA filter the dust extractor must be placed in the operating position 7 UROLW 9 ...

Page 14: ...l cabinet etc see Figure 3 1 page 8 and Figure 3 2 page 9 Several different designs are available adapted for different markets For model variants see the table in Technical data page 34 The dust that is vacuumed up is captured in a Longopac bag which can be sealed when the desired quantity of dust has been reached Figure 3 1 The front of the dust extractor 7 UROLW 9 ...

Page 15: ...des Chassis 6 Lifting handles adjustable height 7 Dust cylinder including main filter Figure 3 2 The back of the dust extractor 1 Top dust cylinder 2 Handle filter cleaning valve 3 Handle 4 Attachment point for lifting the machine 5 HEPA filter holder 6 Outlet ventilation hose connection ø 160 mm 7 Motor package including HEPA filter 7 UROLW 9 ...

Page 16: ...icture below shows the keypad for the dust extractor Figure 3 3 Keypad I ON Start the dust extractor Press the switch to position I to start the dust extractor O OFF Switch off the dust extractor Press the switch to position O to switch off the dust extractor 7 UROLW 9 ...

Page 17: ... dust extractor must always be placed on a horizontal service during operation There is a risk for crush injuries if it should start to roll Tip Check the minimum recommended cable area before using an extension cord You will find the recommended cable area under Technical data page 34 4 2 The positions for the dust extractor The dust extractor can be placed in two positions operating position and...

Page 18: ...ure 3 1 page 8 according to Figure 4 1 page 12 Figure 4 1 Raising the dust cylinder package 2 Lift until the catches Figure 4 2 page 12 fasten firmly in the top lug on the chassis for operating position Figure 4 2 Locking the dust cylinder package 3 Make sure that both catches are properly located in the lugs 7 UROLW 9 ...

Page 19: ...linder package can drop with a consequential risk of crush injury 4 2 2 Lowering the dust extractor to the transport position The dust extractor can be lowered to the transport position see Figure 4 4 page 14 When the dust extractor is in the operating position and you want to lower it to the transport position do as follows 7 UROLW 9 ...

Page 20: ...der package up and out a little so the catches see Figure 4 2 page 12 release Then let the dust cylinder package drop slightly and fold in the dust cylinder package again so the catches fasten in the lower lug on the chassis for transport position Figure 4 4 Transport position Warning There is a risk of crush injuries while lowering to the transport position Use the lifting handles to avoid trappi...

Page 21: ...n the chassis see Figure 4 5 page 15 Only use straps approved for lifting equipment Figure 4 5 Lifting eye 4 4 Handling Longopac The dust extractor is equipped with a sack system that makes it possible to minimise dust exposure when changing waste bags This sack system can be ordered Please contact Tyrolit Hydrostress 7 UROLW 9 ...

Page 22: ...Usage 16 2 0 4 4 1 Removing the full waste bag 1 2 7 UROLW 9 ...

Page 23: ... down to the waste bag plate This is to create the best conditions for the waste to fall into the waste bag 4 4 2 Fitting Longopac When fitting Longopac bags it is recommended that the dust extractor be in the operating position see Figure 4 3 page 13 7 UROLW 9 ...

Page 24: ...Usage 18 2 0 1 2 Tip The Longopac holder is attached by a bayonet fitting to the dust extractor 7 UROLW 9 ...

Page 25: ...Usage 2 0 19 3 4 7 UROLW 9 ...

Page 26: ...Usage 20 2 0 5 6 7 UROLW 9 ...

Page 27: ... for the waste to fall into the waste bag 4 5 Installing extra ventilation hose To improve the air while grinding an extra ventilation hose can be installed on the dust extractor This extra ventilation option should be used while grinding floors that give rise to toxic gases or if the room is very poorly ventilated 7 UROLW 9 ...

Page 28: ...entilation hose Note Place the free end of the ventilation hose outdoors by pulling it through a window or a door 4 6 Operation 4 6 1 Starting and stopping the dust extractor 1 Place the dust extractor where you want to start the vacuuming work 2 Connect the dust extractor to the mains supply Use suitable cables for the dust extractor 3 Start the dust extractor by putting the switch into the posit...

Page 29: ...ning the filter manually when the dust extractor s capacity to take up dust reduces When cleaning the filter the dust extractor must be switched on and in operation Hold your hand over the inlet or place the hose against the floor to attain negative pressure in the dust cylinder package in order to obtain the most effective filter cleaning possible Clean the filter as follows 1 Place your hand ove...

Page 30: ...Usage 24 2 0 2 Grip the handle on the filter cleaning valve see Figure 4 8 page 24 Figure 4 8 Filter cleaning step 2 7 UROLW 9 ...

Page 31: ...ure 4 9 page 25 Figure 4 9 Filter cleaning step 3 4 Hold the handle in position as in Figure 4 9 page 25 so the filter valve is open for a few seconds and the dust drops into the bag Repeat the above procedure until the suction regains the desired capacity 7 UROLW 9 ...

Page 32: ...protection 5 2 Cleaning Warning Do not rinse off the dust extractor as moisture can penetrate to the electrical parts and damage the motors as well as causing an electrical shock Always clean the dust extractor after use by vacuum cleaning it or wiping it down with a damp sponge or cloth 5 3 Daily 5 3 1 Check the HEPA filter Note When checking the HEPA filter the dust extractor must be placed in t...

Page 33: ...uick fasteners 1 that hold the HEPA filter in place see Figure 5 1 page 27 2 Lift the HEPA filter holder 2 out of the way see Figure 5 1 page 27 Let the HEPA filter holder and the hose hang freely Figure 5 1 Removing the HEPA filter holder 7 UROLW 9 ...

Page 34: ... attain the flow in the right direction through the filter The arrow must point downwards as this is the direction of flow for the dust extractor 5 Check whether the filter is dirty discoloured or damaged 6 If the filter is dirty discoloured or damaged it needs replacing In this case go to Replace the HEPA filter page 31 for further instructions Otherwise the filter should be fitted back in place ...

Page 35: ...ent Warning The dust that is sucked up is harmful if inhaled Follow local regulations and use breathing protection 1 Start with the dust extractor in the transport position see Figure 4 4 page 14 2 Release the catches 1 that hold the top in place see Figure 5 3 page 29 3 Then lift off the top of the dust cylinder 2 see Figure 5 3 page 29 Figure 5 3 Removing the dust cylinder s top 7 UROLW 9 ...

Page 36: ...ning page 23 6 If the filter is torn or defective it should be replaced In this case go to Replace main filter page 31 for further instructions Otherwise the filter should be fitted back in place 5 4 Every week 5 4 1 General inspection Carry out a general inspection to make sure everything is clean and undamaged Clean if necessary Check that the gaskets are undamaged and clean Lift out the filter ...

Page 37: ...lter must be replaced annually However if the daily inspection of the HEPA filter shows that the filter should be replaced follow the instructions in section Check the HEPA filter page 26 1 Discard the defective filter 2 Install the new HEPA filter Take care to install it centrally in the HEPA filter holder An arrow on the HEPA filter indicates the correct orientation for installing the filter in ...

Page 38: ... be carried out by aTyrolit HYDROSTRESS Service Centre that has trained service personnel and usesTyrolit HYDROSTRESS original parts and accessories Contact your retailer if your machine requires servicing For contact information see Contact Information at the start of the manual 5 9 Spare parts To ensure rapid delivery of spare parts always specify the model the machine s serial number and the sp...

Page 39: ...he equipment Warning There is a risk of crush injuries while lowering to the transport position Use the lifting handles to avoid trapping your hands and fingers 2 3 Notes Note The dust extractor is best used together with7 UROLW 52675 66 grinding machines in connection with dry grinding of stone and concrete floors and in accordance with 7 UROLW 52675 66 recommendations Note Never use the dust ext...

Page 40: ...Technical data 34 2 0 7 Technical data The tables and pictures below show the technical data and dimensions for the dust extractor 7 UROLW 9 ...

Page 41: ...Technical data 2 0 35 Figure 7 1 Height and length of the dust extractor in the transport position in millimetres 7 UROLW 9 ...

Page 42: ...Technical data 36 2 0 Figure 7 2 Height and length of the dust extractor in the operating position in millimetres Figure 7 3 Width of the dust extractor in millimetres 7 UROLW 9 ...

Page 43: ... inc aluminium Metal recycling 1 Hose Plastic PUR and metal wire Plastic recycling combustible HEPA filter Hepa 13 Metal glass fibre reinforced paper and hot melt adhesive Metal recycling 2 Main filter Metal polyester and hot melt adhesive Metal recycling 2 Electrical system Cables Copper conductors with Neoprene and PVC coating Waste cable Motor Metal Steel aluminium and copper Electronic waste E...

Page 44: ...ding warranty terms please contact your retailer 9 2 CE marking CE marking of a product guarantees its free movement within the EU area in accordance with EU regulations CE marking also guarantees that the product fulfils various directives the EMC Directive and other possible requirements in so called directives for new procedures in accordance with these regulations This machine carries the CE m...