U-Line 1000 SERIES, User Manual & Service Manual

Page 1: ...USER GUIDE SERVICE MANUAL SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE 1000 Series 1224FZR 24 Convertible Freezer RIGHT PRODUCT RIGHT PLACE RIGHT TEMPERATURE SINCE 1962 ...

Page 2: ...ions Integrated Panel Installation Grille Plinth Installation Door Swing Door Adjust Free Standing Kit Operating Instructions First Use Control Operation Sabbath Mode Airflow and Product Loading Freezer Bins Maintenance Cleaning Cleaning Condenser Extended Non Use Service Troubleshooting Wire Diagram Product Liability Warranty Claims Parts Ordering Replacement Parts R600a Specifications System Dia...

Page 3: ... decades and is proud to have the opportunity to ship to you PRODUCT INFORMATION Looking for additional information on your product User Guides Spec Sheets CAD Drawings Compliance Documentation and Product Warranty information are all available for reference and download at u line com PROPERTY DAMAGE INJURY CONCERNS In the unlikely event property damage or personal injury is suspected related to a...

Page 4: ...sted throughout this guide SAFETY ALERT DEFINITIONS Throughout this guide are safety items labeled with a Danger Warning or Caution based on the risk type DANGER Danger means that failure to follow this safety statement will result in severe personal injury or death WARNING Warning means that failure to follow this safety statement could result in serious personal injury or death CAUTION Caution m...

Page 5: ...freezer take off the doors and leave shelves in place so children may not easily climb inside If the unit is being removed from service for disposal check and obey all federal state and local regulations regarding the disposal and recycling of refrigeration appliances and follow these steps completely 1 Remove all consumable contents from the unit 2 Unplug the electrical cord from its socket 3 Rem...

Page 6: ...F 10 C and 100 F 38 C Higher ambient temperatures may reduce the unit s ability to reach low temperatures and or reduce ice production on applicable models For best performance keep the unit out of direct sunlight and away from heat generating equipment In climates where high humidity and dew points are present condensation may appear on outside surfaces This is considered normal The condensation ...

Page 7: ... to the unit Always keep your working area dry NOTICE Electrical installation must observe all state and local codes This unit requires connection to a grounded three prong polarized receptacle that has been placed by a qualified electrician The unit requires a grounded and polarized 115 VAC 60 Hz 15A power supply normal household current An individual properly grounded branch circuit or circuit b...

Page 8: ...tion When built in your unit does not require additional air space for top sides or rear However the front grille must NOT be obstructed and clearance is required for an electrical connection in the rear CAUTION Unit can NOT be installed behind a closed cabinet door CUTOUT DIMENSIONS 4 102 mm 7 178 mm 24 610 mm 24 1 4 616 mm 34 1 4 870 mm to 35 1 8 892 mm Preferred location for electrical outlet i...

Page 9: ...ensions 1 u line com SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Product Dimensions 3 9 16 91 mm 34 1 8 to 35 1 8 867 mm to 892 mm 23 1 4 591 mm Includes 3 4 20 mm Integrated Panel 24 610 mm 9 ...

Page 10: ...ced according to each unit s electrical specifications requirements Side by Side Installation with Bracket 1 Slide both units out so screws on top of units are easily accessible 2 Remove screws as shown below 3 Place bracket over holes and attach to unit with two screws removed in step 2 using a T 25 Torx driver Tighten screws fully 4 Gently push units into position Be careful not to entangle the ...

Page 11: ... models only have three screws but same screws are used in both applications 3 Place bracket part 14154 over holes and attach to unit with two screws removed in step 2 using a T 25 Torx driver Tighten screws fully 4 Gently push unit into position Be careful not to entangle the electrical cord or water line if applicable 5 Check to be sure the unit is level from front to back and side to side Make ...

Page 12: ...adjust the rear legs to achieve a total unit rear height of 1 8 3 mm less than the opening s rear height Shorten the unit height in the front by adjusting the front legs This allows the unit to be gently tipped into the opening Readjust the front legs to level the unit after it is correctly positioned in the opening INSTALLATION 1 Plug in the power electrical cord 2 Gently push the unit into posit...

Page 13: ...en hardware is installed When applying an integrated panel to a unit ensure that both sides are finished in order to prevent warping In some panel installations the panel may be visible through the glass while the door is open A full integrated door panel completely covers the door frame and provides a built in appearance Integrated Panel Preparation 1 Cut the panels to the dimensions listed in th...

Page 14: ... use of bar clamps to secure the panel to the door drawer If using tape be certain the tape will not damage panel finish upon removal 7 Using a 7 64 3 mm drill bit drill 6 pilot holes into the wood panel 1 2 12 mm deep using the holes in the door drawer frame as a guide NOTICE It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood whe...

Page 15: ...move clamps from door drawer NOTICE If panel requires additional adjustment after removing clamps slightly loosen each screw and adjust panel as necessary Tighten screws upon completion 12 Starting at the corners re install the gasket into the gasket channel in the frame Make sure the gasket is fully seated This may take some force 15 ...

Page 16: ... removing the grille When using the unit the grille plinth strip base fascia must be installed WARNING DO NOT touch the condenser fins The condenser fins are SHARP and can be easily damaged Removing the grille 1 Disconnect power to the unit 2 Loosen the two screws 1 3 Remove grille 2 from unit Installing the grille 1 Align cabinet and grille holes and secure but do not over tighten grille screws 1...

Page 17: ...d adjacent to cabinets Stainless Steel and black and white models require 2 1 8 54 mm door clearance to accommodate the handle if installed next to a wall Integrated models require 1 4 6 mm clearance if installed next to a wall Allow for additional space for any knobs or pulls installed on the integrated panel frame Wall Wall 90 Door Swing 90 Door Swing 2 1 8 Min 54 mm 1 4 Min 6 mm 17 ...

Page 18: ... door TO ALIGN AND ADJUST THE DOOR Remove grille Remove the grille see GRILLE PLINTH INSTALLATION section of this guide 1 Loosen do not remove top and bottom hinge screws 2 Align door squarely with cabinet 3 Make sure gasket is firmly in contact with cabinet all the way around the door no gaps 4 Tighten bottom hinge screws 5 Tighten top hinge screws REVERSING THE DOOR Location of the unit may make...

Page 19: ...pare door for reinstallation 1 Remove gasket This will reveal mounting holes for the magnet assembly 2 Remove plunger bracket from door with T 10 TORX driver Be sure to only remove the two screws holding the assembly to the door Reinstall on the opposite end of the door 3 Rotate gasket 180 aligning notch with magnet assembly and pressing firmly into the gasket channel starting at the corners 4 Rot...

Page 20: ...ly used when unit is not installed in surrounding cabinetry To install the kit 1 Remove grille see GRILLE PLINTH INSTALLATION section 2 Place shell accessory over front and back of cabinet base aligning holes of shell accessory with the holes on the base Insert sheet metal screw in back of base 3 Align front hole with hole in shell accessory hole in base and hole in grille Tighten screw 20 ...

Page 21: ...t the factory Initial startup requires no adjustments NOTICE U Line recommends allowing the unit to run overnight before loading with product When plugged in the unit will begin operating under the factory default settings If the unit was turned off during installation simply press and the unit will immediately switch on To turn the unit off press 21 ...

Page 22: ...se Unit will immediately turn ON or OFF Toggle lights Press and release to leave interior light on for 3 hours Glass door wine and beverage centers only Adjust Freezer Refrigerator set point Press and release When the F or C in the display is flashing press to adjust the set point temperature View temperature in unit Press together and release The display will flash and then toggle from set point ...

Page 23: ...tain internal temperatures and set points View a full list of Star K certified U Line units at www star k org To enable Sabbath Mode 1 Press 4 and hold for ten seconds and release the F C symbol will flash briefly at the end of the ten second period 2 The interior light and control display 3 will go dark until user resets mode 3 NOTE Although the display will not be visible the temperature control...

Page 24: ...ATING INSTRUCTIONS MAINTENANCE SERVICE Airflow and Product Loading NOTICE The unit requires proper airflow to perform at its highest efficiency Do not block the front grille internal fans or vents at any time or the unit will not perform as expected Do not install the unit behind a door 24 ...

Page 25: ...OTICE Do not remove the track rails from the cabinet To reinstall 1 Align the left and right basket channels with the tracks in the cabinet Ensure an even track engagement on both sides by gently pushing the basket into the cabinet until it stops 2 Before reloading the basket ensure proper movement of the travel stops in the left and right track rails by pulling the basket out gently until it stop...

Page 26: ...cotchbrite will cause the graining in the stainless steel to become blurred Rust not cleaned up promptly can penetrate the surface of the stainless steel and complete removal of the rust may not be possible Integrated Models To clean integrated panels use household cleaner per the cabinet manufacturer s recommendation INTERIOR CLEANING Disconnect power to the unit Clean the interior and all remove...

Page 27: ...e drain pan and possibly damaging water sensitive flooring the unit must be removed from cabinetry To defrost 1 Disconnect power to the unit 2 Remove all products from the interior 3 Prop the door in an open position 2 in 50 mm minimum 4 Allow the frost to melt naturally 5 After the frost melts completely clean the interior and all removed components See INTERIOR CLEANING 6 When the interior is dr...

Page 28: ...er when necessary Depending on environmental conditions more or less frequent cleaning may be necessary WARNING Disconnect electric power to the unit before cleaning the condenser NOTICE DO NOT use any type of cleaner on the condenser unit 1 Remove the grille 2 Clean the condenser coil using a using a soft brush with a combing action or vacuum cleaner 3 Install the grille Condenser 28 ...

Page 29: ...t is returned to service 3 If ice is on the evaporator allow ice to thaw naturally 4 Clean and dry the interior of the unit Ensure all water has been removed from the unit 5 The door must remain open to prevent formation of mold and mildew Open door a minimum of 2 50 mm to provide the necessary ventilation WINTERIZATION If the unit will be exposed to temperatures of 40 F 5 C or less the steps abov...

Page 30: ... below are common refrigeration components with a brief description of the normal operating sounds they make NOTE Your product may not contain all the components listed Compressor The compressor makes a hum or pulsing sound that may be heard when it operates Evaporator Refrigerant flowing through an evaporator may sound like boiling liquid Condenser Fan Air moving through a condenser may be heard ...

Page 31: ...perature setting Ambient temperature where installed Installation in direct sunlight or near a heat source The number of door openings and the time the door is open The time the internal light is illuminated This mainly affects product on the top rack or shelf Obstruction of front grille or condenser Product Is Not Cold Enough Air temperature does not indicate product temperature See CHECKING PROD...

Page 32: ...40v TO COMPRESSOR WHITE 115v DARK BLUE 220 240v FAN ORANGE NEUTRAL WHITE 115v DARK BLUE 220 240v NEUTRAL HOT GREEN or GREEN W YELLOW GROUND TSD 1 10 CONTROL BOARD ZONE TEMP FUSE 16 8 9 1 6 1 10 5 EVAP TEMP DOOR SWITCH LIGHT P R O G R A M I N G T O D I S P L A Y EVAP FAN OPEN J9 J10 A N T E N N A 220 240 VOLT PLUG HEATER HOT LIGHT BLUE OVERLOAD EMBRACO COMPRESSOR 220 240 VOLT RELAY GREEN W YELLO GR...

Page 33: ...ent of a part the servicer is authorized to replace the part in question The part that caused the damage must be returned to U Line in its entirety The part must be clearly labeled with the serial number of the unit it was removed from the date and the servicer who removed the part If the service technician determines the damage is the result of installation issues water connection drain etc the c...

Page 34: ...ashes 12 represents the production month In most cases warranty status can be verified by the production date information within the serial number Alternatively a Proof of Purchase or equivalent may submitted with the warranty claim to document warranty status We also accept the following information to verify warranty status New Construction Occupancy Documents Closing Paperwork Final Billing Rem...

Page 35: ... assembly 80 54813 00 18 Evaporator cover w screws 80 54808 00 19 Evaporator fan 80 54807 00 20 Evaporator fan cover w screws 80 54809 00 21 Gasket for injection molded 80 54213 00 22 Grille w screws 80 54267 00 23 Heater 80 54810 00 24 Hinges 2 w screws 80 54208 00 25 LED light strip and cover assy 80 54000 00 26 Leg Levelers 4 80 54201 00 27 Magnet w bracket and screws 80 54250 00 28 Main board ...

Page 36: ...ts will be shipped at no charge after U Line confirms warranty status Please provide the model serial number part number and part description Some parts will require color or voltage information If U Line requires the return of original parts we will inform you when the parts order is taken This requirement will be noted on your packing list A prepaid shipping label will be included with the repla...

Page 37: ... federal state and local laws regarding refrigerants Gloves and Eye Protection must be used R 600a is considered non toxic but is flammable when mixed with air Keep a dry powder type fire extinguisher in the work area R 600a is heavier than air do not allow any leakage migration to low areas such as basements and stairs Never use a torch on a fully charged refrigeration system Never substitute U L...

Page 38: ...y equipment should be at least 10 feet from the work area It is recommended that a simple LPG gas detector is on site during service Ensure that all R 600a is removed from the system prior to brazing any part of the sealed system Only a clean dry leak free system should be charged with R 600a R 600A SPECIFICATIONS LABELING R 600a equipped products are labeled both the unit and the compressor R 600...

Page 39: ...the system prior to repair simple venting is not sufficient Evacuate and charge with dry nitrogen for leak checks Repair leaks or replace system parts as required When re brazing the system must be purged with dry nitrogen and at least one access point open to the atmosphere When re brazing proper ventilation is required along with constant monitoring for the presence of R600a refrigerant The filt...

Page 40: ...pe access port on the compressor process stub Evacuate the system to 100 microns prior to charging Weigh in the R 600a charge using a refrigerant scale run compressor an extra two minutes to clear the charging hoses Seal the Schrader Type access port a proper cap and seal must be used to close the system SUMMARY Safely handling R 600a requires proper procedures and training R 600a approved service...

Page 41: ...e Lower than normal Warm near room temperature Hot Warm Warm Extremely cold near inlet Outlet below room temperature Lower than normal Partial Restriction Somewhat lower than normal vacuum Warm near room temperature Very hot Top passes warm Lower passes cool near room temperature due to liquid Room temperature cool or colder Extremely cold near inlet Outlet below room temperature backing up Lower ...

Page 42: ...n anti static wrist strap that is grounded to an electrical ground or grounded water pipe Handle circuit boards carefully and avoid touching components To measure the start winding resistance measure across the C and S pins To measure the run winding resistance measure across the C and R pins Also check S to R and you should get the sum of the run and start windings To ensure the windings are not ...

Page 43: ...outputs located on the relay power board Included in this section are some diagnostic tips and of course if additional help is required please contact the U Line Corp Customer Care Facility at 1 800 779 2547 for assistance NORMAL OPERATING SOUNDS All models incorporate rigid foam insulated cabinets to provide high thermal efficiency and maximum sound reduction for its internal working components D...

Page 44: ...Refer to 14 Error Log in Service Mode Thermistor failure Check Error Log in Service Mode OHM thermistor Frost Buildup Inside Unit Door Ajar or Restricted from Closing Check door clearance to adjoining cabinetry Check distribution of product in unit Evaporator fan not operating Use Relay Toggle Component Testing in Service Mode Thermistor failure Check Error Log Display Not Working Unit placed in S...

Page 45: ... into overload The compressor will automatically deactivate during an overload and will remain deactivated until the overload switch cools This could take some time It is important to allow the compressor at least 5 minutes off time between relay cycles 2 Toggle the relay Its related component should activate deactivate with the switching of the relay If it does not test component Other Suspected ...

Page 46: ...ed magnetic force pulls the reed to its contact and closes the circuit which turns the light and display off When the door is open the reed pulls away from the contact and opens the circuit If the door is left open for longer than 5 minutes the switch will trigger an error code and set an audible warning Magnet Close To Switch Door Closed Switch Closed Magnet Away From Switch Door Open Switch Open...

Page 47: ...es through service menu LED activated with button activation 3 Down Button Decreases temperature Navigates through service menu LED activated with button activation 4 Light Button Activates light for 3 hours on select models Used to select items in service menu LED activated with button activation 5 Power Button Turns unit off on LED activated with button activation only turning unit off 6 Mode Se...

Page 48: ...nter exit this mode hold the light key and the power key for 5 seconds The display will flash once and beep and the degree symbol will begin to flash When the degree symbol is flashing the unit will allow the use of the control for demonstrations The unit can be left in this mode indefinitely SERVICE MODE This mode has options available for service diagnostics To enter the mode hold the hidden key...

Page 49: ...in the refrigerator section 13 ADJUST DEFROST DURATION 0 TO 99 MINUTES The length of the defrost can be adjusted 0 to 99 minutes long The other defrost parameters still apply Lengthening a defrost may cause higher than normal temperatures in the refrigerator section Service Mode Menu Item 1 View thermistor 1 no offsets 2 View thermistor 2 no offsets 3 View thermistor 3 no offsets 4 View thermistor...

Page 50: ...an will continue to run at the end of a cooling cycle Adjustable 0 99 minutes 19 INDIVIDUAL COMPONENT TOGGLE 20 MODEL NUMBER INDICATOR Displays the two digit model number of the specific unit See model list table 21 LIGHT ALL LED SEGMENTS This will illuminate all the LEDs on the display to ensure they work properly 22 VIEW DEFROST CYCLES Displays the number of defrosts that have occurred in the pa...

Page 51: ...3 5 seconds use the up and down arrow buttons to select the appropriate model number See Above Model List 5 Press the light bulb button once 6 The display will blink and then will appear as the programmed display 1000 MODEL INDICATOR 2000 120V MODEL INDICATOR 2000 230V MODEL INDICATOR 1215R 07 2218R 05 2245R 55 1215WC 12 2218RGL 04 2245DC 54 1224BEV 13 2218WC 06 2245WC 56 1224DWR 08 2224BEV 00 226...

Page 52: ...A N A N A Compressor Light Evaporator Fan Condenser Fan N A N A 2218RGL N A N A N A N A N A Compressor Light Evaporator Fan Condenser Fan N A N A 2218WC N A N A N A N A N A Compressor Light Evaporator Fan Condenser Fan N A N A 2224BEV N A N A N A N A N A Compressor Light Evaporator Fan Condenser Fan N A N A 2224R N A N A N A N A N A Compressor Light Evaporator Fan Condenser Fan N A N A 2224RGL N A...

Page 53: ...he Control Operations Service section This unit has three thermistors Thermistor one Zone Located along the right hand side wall It is used to maintain the operating temperature within that zone Thermistor two Evaporator Located on the evaporator It is used for defrost Thermistor three Ambient Located in the base of the unit secured to the condenser It is used to monitor the ambient temperature wi...

Page 54: ...ata Temp F Temp C Nominal Resistance OHMS 40 40 169157 31 35 121795 22 30 88766 13 25 65333 4 20 48614 5 15 36503 14 10 27681 23 5 21166 32 0 16330 41 5 12696 50 10 9951 59 15 7855 68 20 6246 77 25 5000 86 30 4029 95 35 3266 104 40 2665 113 45 2186 122 50 1803 131 55 1495 140 60 1247 149 65 1044 158 70 879 167 75 743 176 80 631 5 54 ...

Page 55: ...F C 1224 RF 12 45 15 9 1215 1224 2218 2245 2224 2260 WC ZWC 12 45 45 7 1215 1224 2218 2245 2224 2260 R RSOD RDC BEV DC DWR RGL 12 45 42 6 CO29 F 12 18 n a CO1224 F 12 18 45 7 1224FZR Freezer Mode 6 45 42 6 1224FZR Refrigerator Mode 12 45 42 6 Defrost Settings by Zone 3000 Series Zones Compressor Run Time Between Defrost Hours Duration in Minutes Minimum Duration in Minutes Maximum Stop Temperature...

Page 56: ...le or if not currently cooling the fan will run for 1 minute to circulate air and clear any condensation that may have appeared on glass doors and shelves Note If the unit is set to sabbath mode the evaporator fan will no longer respond to the state of the door switch In order to operate efficiently the evaporator fan blade and vents should be unobstructed and free of any dust buildup Evaporator F...

Page 57: ...an wire NOTICE Fan must be oriented to pull air in through lower evaporator cover vents and push air out at fan mounting location 15 Installation is the reverse of removal 16 Care must be taken to assure the bottom of the evaporator cover is reinstalled behind the front edge of the train trough 17 Use sealant gum to seal any openings at rear of unit before replacing rear cover 18 Reinstall unit ta...

Page 58: ...anty arising by operation of law U Line will not be responsible for any consequential or incidental damages arising from the breach of these warranties or any other warranty whether express implied or statutory Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you These warranties give you specific lega...