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0411 IH-2957

PAGE 16 OF 17

TROUBLESHOOTING CONTINUED

OPERATING ISSUE

CAUSES

RECOMMENDATIONS

Turntable does not stop at 

home.

Are the parameters of the frequency drive set properly.

Does the indicator light of the turntable home proximity 

switch turn on when the table is at home position. If not, 

clear obstructions and adjust sensor to pick up target. 

Now does the indicator light turn on.

Restore drive parameter setting.

Tighten power wiring the sensor, replace if 

necessary.

Film carriage does not move.

Film carriage speed is not set high enough.

Resistance of potentiometer not equal to 5k

Ω

 across.

The carriage limit switch lever arm does not move freely.

The limit switch is not wired properly.

The LED display is not on the film carriage frequency drive.

The frequency drive is not functioning. Push the "STOP" 

button. Wait 60 seconds, and then pull the button out. Is 

the fault cleared?

The frequency drive is not connected properly to motor.

The parameters of the frequency drive are not set 

correctly.

The film carriage motor is not running.

None of the recommendations work.

Adjust potentiometer towards 100% to set 

speed.

Tighten wiring, replace dial if necessary.

Remove obstruction, and/or clean limit switch 

head.

Tighten or replace limit switch as necessary.

Switch the film carriage circuit breaker on.

Refer to frequency drive manual for specific 

fault.

Tighten or replace wiring as necessary.

Restore drive parameters setting.

Check film carriage motor for mechanical 

restrictions.

Replace film carriage frequency drive.

The carriage does not raise 

in a wrapping cycle.

The product height detection photoelectric sensor does 

not see the product.

The indicator light does not turn on as the turntable passes 

the home position. If not, clear obstructions and adjust 

sensor to pick up target. Now does the indicator light turn on.

Adjust the sensitivity of the sensor.

Tighten power wiring to the sensor, replace if 

necessary.

The carriage does not stop 

at the top of product in a 

wrapping cycle.

The film carriage product height detection photo sensor 

does not have power.

The sensor sees objects other than the product.

Tighten power wiring to the sensor, replace if 

necessary.

Adjust the sensitivity of the sensor.

The carriage does not lower 

after the completion of top 

wraps count.

The indicator light does not turn on as the turntable passes 

the home position. If not, clear obstructions and adjust 

sensor to pick up target. Now does the indicator light turn on.

Tighten power wiring to the sensor, replace if 

necessary.

The film mandrel does not 

rotate.

The film carriage dancer bar limit switch is not positioned 

correctly.

The indicator light does not turn on as the dancer bar is 

pulled.

The LED display is not on the film delivery frequency drive.

The frequency drive is not functioning. Push the "STOP" 

button. Wait 60 seconds, and then pull the button out. Is 

the fault cleared?

The frequency drive is not connected properly to the motor.

The parameters of the frequency drive are not correct.

The film delivery motor is not running.

None of the recommendations work.

Adjust the switch so that it activates when the 

dancer bar is pulled.

Tighten siring to the sensor, replace if 

necessary.

Switch the circuit breaker on.

Refer to frequency drive manufacturers 

manual for specific fault.

Tighten or replace wiring as necessary.

Restore drive parameters setting.

Check film carriage motor for mechanical 

restrictions. Replace if necessary.

Replace film delivery frequency drive.

Summary of Contents for H-2957

Page 1: ...ic sensor FILM DELIVERY SYSTEM HP 3 phase AC motor HP AC frequency drive Adjustable film force 200 250 average pre stretch level 10 diameter roll capacity 20 height roll capacity CAUTION Motor control...

Page 2: ...ional items are added Refer to assembly drawings shipped inside the electrical enclosure for more detail information Tower Control Box Stretch Selector Cover Photo Sensor Film Carriage Foot Security P...

Page 3: ...oor Both the ramp and the machine should be lagged to the floor Power and Safety Wiring Checks 1 Using a voltage meter check the AC voltage coming to the system to insure proper voltage is present 2 M...

Page 4: ...ob to change the pre stretch percentage Lift the knob for the high percentage or lower the knob for low percentage Standard percentages are 200 low and 250 high 4 To ensure safety and correct operatio...

Page 5: ...value to return to the previous value in the memory 5 STOP button Stops the motor could be hidden by door if function disabled Important See instructions for RUN STOP cover removal 6 RUN button Starts...

Page 6: ...y rFr is equal to stator frequency In performance law the output frequency rFr motor speed is equal to the estimated motor speed Range 400 to 400 Hz Hz LCr Motor Current Estimation of the effective mo...

Page 7: ...1 Assignment nO Not Assigned OCr Motor current OFr Output Frequency nO AO1t Analog Output 1 Type 10U 0 10VDC 0A 0 20mA 4A 4 20mA 0A CODE SUB CODE NAME DESCRIPTION Adjustment raNge factory setting bFr...

Page 8: ...tion YES SdC1 Automatic DC Injection Current 0 120 if nCr 70 tdC1 Automatic DC Injection Time seconds 0 1 30 s 0 5 s PSS PS2 Second Preset Speed Assignment nO Function inactive L1H Input L1 active hig...

Page 9: ...tor short circuit Short circuit or grounding at the drive output Ground fault during running status Commutation of motors during running status Significant current leakage to ground if several motors...

Page 10: ...d Process overload Check the process and the parameters of the drive to be in phase OLF Motor overload Triggered by excessive motor current Check the setting of the motor thermal protection check the...

Page 11: ...in communication on the Modbus network Check the connections of communication bus Check the time out Modbus time out ttO parameter Refer to the Modbus user manual SLF 2 SoMove communication Fault com...

Page 12: ...atic mode switch to Auto and press the Start button To raise or lower the film carriage manually switch to Manual Up or Manual Down and press the Start button To stop switch to Auto or press the Stop...

Page 13: ...STOP button wait for at least 60 sixty seconds before pulling the button back out This will allow the frequency drives to completely go off Applying Reinforcement Wraps Automatic operation can be pau...

Page 14: ...crews located in sprocket hubs bearing hubs and flanges 3 Check for oil leaks around the speed reducers 4 Check for dry seals at the bearings 5 Check for chain wear and proper tension on the power rol...

Page 15: ...turntable frequency drive The frequency drive is not functioning Push the STOP button Wait 60 seconds and then pull the button out Is the fault cleared The frequency drive is not connected properly t...

Page 16: ...ee the product The indicator light does not turn on as the turntable passes the home position If not clear obstructions and adjust sensor to pick up target Now does the indicator light turn on Adjust...

Page 17: ...set properly Refer to film loading diagram Use proper film Restore parameters as listed on the electrical schematics Restore parameters as listed on the electrical schematics The film does not stay at...

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