9
ASSEMBLY
Assembly
■
UNPACKING THE UNIT
1. Using a razor knife (Box Cutter) cut the outside, bottom, edge of box along the dotted Line. Lift Box
over the unit and unpack.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged
parts are found, or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into steps. Remove the tools first. Remove
the hardware for each step as needed to avoid confusion.
STEP 1: CONSOLE MAST ASSEMBLY
1.
Locate the Console Mast (10) and Console Mast Cover (41) and slide the Cover onto the
Mast as far as it will go. Make sure the Console Mast Cover (41) is facing the correct way.
2.
At the top opening of the Main Frame (1) of the elliptical is a Computer Cable (32).
Unravel and straighten out the Computer Cable (32) and feed it into the bottom of the
Console Mast tube (10) and out of the top opening.
3.
Install the Console Mast (10) into the receiving bracket in the top of the Main Frame (1).
Put the 4pcs of 5/16"
×
23
×
1.5T Flat Washers (97) onto the 4pcs of 5/16"
×
15m/m Hex
Head Bolts (70) and the 2pcs of 5/16"
×
23
×
2T Curved Washers (102) onto the 2pcs of
5/16"
×
15m/m Hex Head Bolts (70). Install, and hand tighten by using the 12m/m Wrench
(110).
NOTE:
There is a electrical wire running through the Console Mast Tube (10). Be careful
not to damage or pinch this Computer Cable (32) during this procedure.
4. Locate the Console (31) and the 4 pcs of M5
×
10m/m Phillips Head Screws (78) by using
the Combination M5 Allen Wrench & Phillips Head Screw Driver (108).
5.
There will be
three
electrical wire connectors at the top opening of the Console Mast (10),
two
2 pin Hand pulse Cables (37-3), one Computer Cable (32). Connect these to the mating
connectors on the back of the Console (31). The connectors are keyed so you cannot plug
them in the wrong way so do not force them.
The 2 pin Hand pulse Cables are both the
same. It does not matter how you connect them.
6.
Storing the excess wire back into the Console Mast (10), carefully install the Console (31)
onto the mounting plate of Console Mast (10) and secure using the 4 pcs of M5
×
10m/m
Phillips Head Screws (78).
STEP 2: HANDLE BAR ASSEMBLY
1.
Install the 2 pcs of Ø17 Wave Washers (101) onto the Left and Right side of the Handle Bar
axle.
2.
Slide the Lower Left and Right Handle Bars (4&5) onto the appropriate side of the axle.
3.
Put the 2 pcs of 5/16"
×
23
×
1.5T Flat Washers (97) onto the 2 pcs of 5/16"
×
15m/m Hex
Head Bolts (70) and install, and tighten, in the threaded holes in the ends of the axle.
4. Install the Left and Right Handle Bars (13&14) into the Lower Left and Right Handle Bars
(4&5) with 6pcs of 5/16
×
15m/m Button Head Socket Bolts (75) by using the Combination
M5 Allen Wrench & Phillips Head Screw Driver (108).
