10
111299-06 - 9/22
SteamMax
Knock-Down Assembly Instructions
DANGER
• Use precautions and appropriate rigging
apparatus when moving heavy objects.
• Use proper personal protective equipment (PPE)
during assembly.
3
Single Base and Section Assembly
See Figures 3-1 and 3-2 for References.
1. Remove base assembly,
Item 1
, from shipping
skid.
2. Place base assembly in location where boiler is to
be installed.
A. Appliance is listed for installation on
combustible flooring and must not be
installed on carpeting.
Figure 3-1: Base and Section Assembly
B. Install on level floor. For basement installation
provide concrete base if floor is not level or if
water may be encountered on floor around
boiler.
C. Protect gas ignition system components
from water (dripping, spraying, etc.) during
appliance operation and service.
D. Locate boiler to avoid water damage in case
there is a leak. If boiler must be located in an
area sensitive to water damage, install drain
pan underneath boiler and pipe to a suitable
drain location. Manufacturer will not be held
responsible for water damage resulting from
this appliance or any of its components.
3. Set aside rear air dam, not shown. Air dam will be
installed after jacket attachment.
4. Verify the (4) drip shields,
Item 2
, are in place,
and remove tape used to hold the drip shields in
place during shipment.
5. Screw (2) 5/16-18 hex head bolts,
Item 3
, into
holes in both side of base assembly.
6. Install refractory ceramic fiber gasket,
Item 4
,
onto base assembly.
7. Lower section assembly,
Item 5
, onto base
assembly. Center bolts in slots on both sides of
section assembly.
8. Tighten 5/16-18 nylon locking nuts and washers,
Item 6
, onto bolts.
9. Hydrostatically test each section assembly.
NOTICE:
It is essential that hydrostatic testing
be done before canopy, jacket, controls or piping
is installed. See Hydro-Test Section for procedure.
!
Figure 3-2: Knock-Down Hardware Detail
66
4
3
1
5
22
6
3
6