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Safety Precautions (Cont.)

Accidental Starts can cause severe

injury or death.

Disconnect and ground spark plug

lead before servicing.

WARNING

Carbon Monoxide can cause

severe nausea, fainting or death.

Do not operate engine in closed or

confined area.

WARNING

Lethal Exhaust Gases!

Engine exhaust gases contain

poisonous carbon monoxide.

Carbon monoxide is odorless,

colorless, and can cause death if

inhaled. Avoid inhaling exhaust

fumes, and never run the engine in

a closed building or confined area.

WARNING

Explosive Gas can cause fires and

severe acid burns.

Charge battery only in a well

ventilated area. Keep sources of

ignition away.

Accidental Starts!

Disabling engine. Accidental

starting can cause severe injury

or death.

 Before working on the

engine or equipment, disable the

engine as follows: 1) Disconnect the

spark plug lead(s). 2) Disconnect

negative (-) battery cable from

battery.

Explosive Gas!

Batteries produce explosive

hydrogen gas while being charged.

To prevent a fire or explosion,

charge batteries only in well

ventilated areas. Keep sparks, open

flames, and other sources of ignition

away from the battery at all times.

Keep batteries out of the reach of

children. Remove all jewelry when

servicing batteries.

Before disconnecting the negative

(–) ground cable, make sure all

switches are OFF. If ON, a spark will

occur at the ground cable terminal

which could cause an explosion if

hydrogen gas or gasoline vapors

are present.

Congratulations –

 You have selected a fine four-cycle, single cylinder, air-cooled engine. Kohler designs long

life strength and on-the-job durability into each engine…making a Kohler engine dependable…dependability you

can count on. Here are some reasons why:

• Efficient overhead valve design and splash lubrication provide maximum power, torque, and reliability under

all operating conditions.

• Dependable, maintenance free electronic ignition ensures fast, easy starts time after time.

• Kohler engines are easy to service. All routine service areas (like the oil fill/check plug, air cleaner, spark plug,

and carburetor) are easily and quickly accessible.

• Parts subject to the most wear and tear (like the cylinder liner, crankshaft, and camshaft) are made from

precision formulated cast iron. Because the cylinder liner can be rebored, these engines can last even longer.

• Every Kohler engine is backed by a worldwide network of over 10,000 distributors and dealers. Service

support is just a phone call away. Call 1-800-544-2444 (U.S. & Canada) for Sales & Service assistance.

To keep your engine in top operating condition, follow the maintenance procedures in this manual.

Summary of Contents for 91824

Page 1: ...or incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above l...

Page 2: ...lters lubri cators hoses etc used make up a high pressure pumping system the following safety precautions must be observed at all times 1 Read all manuals includ ed with this product care fully Be tho...

Page 3: ...governor setting on engine Overspeeding the unit severely shortens engine life and may also be very hazardous DANGER Never attempt to repair or modify tank Welding drilling or any other modifications...

Page 4: ...ent the compressor is used for the purpose of breathing air application and proper in line safety and alarm equipment is not simultaneously used existing warranties shall be voided and The Manufacture...

Page 5: ...empt to assemble the air compressor until the missing parts are obtained and installed correctly WARNING For your own safety never operate unit until all assembly steps are complete and until you have...

Page 6: ...Regulator and Gauge Not Included Outlet air can be regulated by adjusting the regulator knob Clockwise will raise outlet pressure and counterclockwise will lower outlet pressure Outlet pressure will b...

Page 7: ...olenoid before connecting the negative battery cable 1 Turn the gas lever to the On position Turn the choke lever to the left Turn key to the On position then to the Start position or pull start grip...

Page 8: ...king Content 4 Getting to Know Your Air Compressor 5 Operating Your Air Compressor 6 Moisture in Compressed Air Lubricaton Start up T o Start Gasoline Engine Section Page Maintenance 7 Maintenance Sch...

Page 9: ...4 2 8 3 9 5 6 20 7 1 19 18 17 16 15 14 13 11 12 10 34 33 32 31 30 29 28 27 26 25 24 23 22 21 35 37 36 B6000 40 42 43 41 45 44 46 38 39 47...

Page 10: ...ousing DS 6061590 25 Intercooler 5262010 26 Flywheel 5000100 27 Main Bearing 9170020 28 Main Bearing 9170090 29 Oil Sight Glass 9022003 30 Oil Fill Plug 9024006 31 Oil Seal 9163030 32 Flywheel Bolt 91...

Page 11: ...COMMAND PRO CS SERIES 4 12 HP HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 12: ...severe burns Stop engine before filling fuel tank WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventil...

Page 13: ...ry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrog...

Page 14: ...wing table NOTE Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage A logo or symbol on oil containers identifies th...

Page 15: ...r best results use only clean fresh unleaded gasoline with a pump sticker octane rating of 87 or higher In countries using the Research method it should be 90 octane minimum Unleaded gasoline is recom...

Page 16: ...position 4 A warm battery has much more starting capacity than a cold battery 5 Use fresh winter grade fuel NOTE Winter grade gasoline has a higher volatility to improve starting Do not use gasoline l...

Page 17: ...clean Operating the engine with blocked or dirty air intake and cooling areas can cause extensive damage due to overheating WARNING Hot Parts Engine components can get extremely hot from operation To...

Page 18: ...precleaner element Replace if necessary 1 Every 25 Hours Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil BEFORE EACH...

Page 19: ...for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 17 6 N m 13 ft lb torque 4 Fill the crankcase with new oil of the proper type up to the point of overflowing the filler n...

Page 20: ...leaner cover Service Paper Element Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element 1 Remove the outer cover of the air cleaner assembly and...

Page 21: ...itions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a bloc...

Page 22: ...oduce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the batte...

Page 23: ...r for operational and environmental safety One of two configurations will be used determined by the engine model involved Every 100 hours of operation remove and clean or replace the muffler screen an...

Page 24: ...adjustments should be made only after the engine has warmed up The carburetor is designed to deliver the correct fuel to air mixture to the engine under all operating conditions The high idle mixture...

Page 25: ...ir cleaner components are fastened securely If after checking the items listed above the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the c...

Page 26: ...ine in a clean dry place Parts Ordering The engine Specification Model and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on...

Page 27: ...n to the replacement or repair at Kohler Co Kohler Wisconsin 53044 or at a service facility designated by us of such parts as inspection shall disclose to have been defective EXCLUSIONS This warranty...

Page 28: ...ations c For warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names o...

Page 29: ...fied parts MAINTENANCE AND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of...

Page 30: ...FOR SALES AND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FORM NO TP 2494 ISSUED 8 98 REVISED 8 01 MAILED...

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