background image

Operating Your Compressor

!

CAUTION

All lubricated compressor pumps dis-
charge some condensed water and oil
with the compressed air. Install appropri-
ate water/oil removal equipment and con-
trols as necessary for the intended appli-
cation.

NOTICE

Before starting the compressor,
thoroughly read all component
instruction manuals, especially the
engine manual.

NOTICE

Failure to install appropriate
water/oil removal equipment may
result in damage to machinery or
workpiece.

NOTICE

Do not attach air tools to open 
end of the hose until start-up is
completed and unit checks OK.

To ensure proper operation, unit
must be on a level surface.

Moisture in compressed air will form into
droplets as it comes from an air compres-
sor pump. When humidity is high or when
a compressor is in continuous use for an
extended period of time, this moisture will
collect in the tank. When using a paint 
spray gun, this water will be carried from
the tank through the hose, and out of the
gun as droplets mixed with the spray
material.

Moisture in Compressed Air

IMPORTANT: This condensation will cause
water spots in a paint job, especially when
spraying other than water based paints.
A filter in the air line, located as near to the
gun as possible will eliminate most of this
moisture..

Start-Up

3. Connect the negative (-) battery cable
    to a mounting bolt or an acceptable
    engine ground connection.
4. Connect the positive (+) battery cable
    to the positive (+) battery terminal.
5. Connect the negative (-) battery cable
    to the negative (-) battery terminal.

IMPORTANT: Number 2 wire or larger
is recommended.
1. Locate the starter solenoid terminal.
    This is the top post farthest from the 
    block  with the small red wire..
2. Connect the positive (+) battery cable
    to the starter solenoid terminal.

Battery Connection

!

CAUTION

Make sure to follow instructions 
carefully to avoid a short and poss-
ible damage to the starter solenoid
and/or battery.  Always connect the 
positive (+) battery cable to the
starter solenoid before connecting
the negative (-) battery cable.

1. Turn the gas lever to the “On” position.
    Turn the choke lever to the left.
    Turn key to the “On” position, then to
    the “Start” position or pull start grip to
    start the engine. Once the engine is
    running, turn the choke lever to the
    original “right hand” position.

See Engine Manual for More Detailed Instructions

Page 6

2. This compressor is equipped with an auto-
    matic  start- relief valve.  This valve allows
    the unit to run (unloaded) for a few 
    seconds before air pressure starts to build
    in the tank.

3. When maximum tank pressure is reached,
    the compressor automatically unloads,
    slowing the engine to idle.  The engine
    remains at idle until tank pressure falls
    to a preset level. The engine will then
    accelerate and air will once again build
    pressure in the tank.

4. To turn off compressor, turn key to the
    “Off” position. 

Note: Turn Gas Off when not in use.

Remember to drain moisture from tank
daily.

Operating Your Compressor (continued)

Adjusting A Regulator

(Regulator must be purchased Separately)

1. To adjust the regulator, pull out on the
    regulator knob.  Turn regulator knob
    clockwise to raise outlet pressure and
    turn regulator knob counterclockwise to
    decrease outlet air pressure.

2. Once desired outlet pressure is obtained,
    push regulator knob in to lock setting.

Maintenance

!

WARNING

Disconnect spark plug and drain
air system completely of all air
pressure prior to performing 
maintenance on compressor..

NOTICE

Consult engine manual for scheduled
maintenance instructions.

DAILY

1. Check oil level at sight glass. Check
    engine oil level.

2. Drain moisture from tank.

3. Visually check for loose parts or
    excessive noise or vibration.

WEEKLY

1. Inspect air filter. Replace if necessary.

2. Check safety valve by pulling ring and
    releasing. Valve should seal once 
    released.

3. Clean excessive dirt/dust from unit..

MONTHLY

Check belt tension and alignment.

3 Months

Change Oil. A compressor grade non-
detergent oil should be used.

Most automotive detergent oils cause excess
carbon build-up and should not be used.

Cold climates (Below 30°F) use 20WT
Moderate Climates (30°F-90°F) use 30WT
Hot Climates (Above 90°F) use 40WT

Page 7

Summary of Contents for 91824

Page 1: ...or incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above l...

Page 2: ...lters lubri cators hoses etc used make up a high pressure pumping system the following safety precautions must be observed at all times 1 Read all manuals includ ed with this product care fully Be tho...

Page 3: ...governor setting on engine Overspeeding the unit severely shortens engine life and may also be very hazardous DANGER Never attempt to repair or modify tank Welding drilling or any other modifications...

Page 4: ...ent the compressor is used for the purpose of breathing air application and proper in line safety and alarm equipment is not simultaneously used existing warranties shall be voided and The Manufacture...

Page 5: ...empt to assemble the air compressor until the missing parts are obtained and installed correctly WARNING For your own safety never operate unit until all assembly steps are complete and until you have...

Page 6: ...Regulator and Gauge Not Included Outlet air can be regulated by adjusting the regulator knob Clockwise will raise outlet pressure and counterclockwise will lower outlet pressure Outlet pressure will b...

Page 7: ...olenoid before connecting the negative battery cable 1 Turn the gas lever to the On position Turn the choke lever to the left Turn key to the On position then to the Start position or pull start grip...

Page 8: ...king Content 4 Getting to Know Your Air Compressor 5 Operating Your Air Compressor 6 Moisture in Compressed Air Lubricaton Start up T o Start Gasoline Engine Section Page Maintenance 7 Maintenance Sch...

Page 9: ...4 2 8 3 9 5 6 20 7 1 19 18 17 16 15 14 13 11 12 10 34 33 32 31 30 29 28 27 26 25 24 23 22 21 35 37 36 B6000 40 42 43 41 45 44 46 38 39 47...

Page 10: ...ousing DS 6061590 25 Intercooler 5262010 26 Flywheel 5000100 27 Main Bearing 9170020 28 Main Bearing 9170090 29 Oil Sight Glass 9022003 30 Oil Fill Plug 9024006 31 Oil Seal 9163030 32 Flywheel Bolt 91...

Page 11: ...COMMAND PRO CS SERIES 4 12 HP HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 12: ...severe burns Stop engine before filling fuel tank WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventil...

Page 13: ...ry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrog...

Page 14: ...wing table NOTE Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage A logo or symbol on oil containers identifies th...

Page 15: ...r best results use only clean fresh unleaded gasoline with a pump sticker octane rating of 87 or higher In countries using the Research method it should be 90 octane minimum Unleaded gasoline is recom...

Page 16: ...position 4 A warm battery has much more starting capacity than a cold battery 5 Use fresh winter grade fuel NOTE Winter grade gasoline has a higher volatility to improve starting Do not use gasoline l...

Page 17: ...clean Operating the engine with blocked or dirty air intake and cooling areas can cause extensive damage due to overheating WARNING Hot Parts Engine components can get extremely hot from operation To...

Page 18: ...precleaner element Replace if necessary 1 Every 25 Hours Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil BEFORE EACH...

Page 19: ...for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 17 6 N m 13 ft lb torque 4 Fill the crankcase with new oil of the proper type up to the point of overflowing the filler n...

Page 20: ...leaner cover Service Paper Element Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element 1 Remove the outer cover of the air cleaner assembly and...

Page 21: ...itions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a bloc...

Page 22: ...oduce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the batte...

Page 23: ...r for operational and environmental safety One of two configurations will be used determined by the engine model involved Every 100 hours of operation remove and clean or replace the muffler screen an...

Page 24: ...adjustments should be made only after the engine has warmed up The carburetor is designed to deliver the correct fuel to air mixture to the engine under all operating conditions The high idle mixture...

Page 25: ...ir cleaner components are fastened securely If after checking the items listed above the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the c...

Page 26: ...ine in a clean dry place Parts Ordering The engine Specification Model and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These numbers are found on...

Page 27: ...n to the replacement or repair at Kohler Co Kohler Wisconsin 53044 or at a service facility designated by us of such parts as inspection shall disclose to have been defective EXCLUSIONS This warranty...

Page 28: ...ations c For warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names o...

Page 29: ...fied parts MAINTENANCE AND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of...

Page 30: ...FOR SALES AND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FORM NO TP 2494 ISSUED 8 98 REVISED 8 01 MAILED...

Reviews: