U.S. Products 100-041-016, Operator'S Manual

Page 1: ...ing READ ALL INSTRUCTIONS BEFORE USING THE EXPRESS U S Products 11015 47th Avenue West Mukilteo Washington 98275 MAN 44215 Rev 0 April 15 2011 182 404 No part of this manual may be reproduced or used...

Page 2: ......

Page 3: ...he Rotary Power Head 15 Cleaning Carpets with Wand Tool 17 Cleaning with Accessory Tools 18 DRAINING TANKS 19 Recovery Tank 19 Solution Tank 19 FREEZE PROTECTION 21 MACHINE MAINTENANCE 23 Daily Mainte...

Page 4: ...perator and Parts Manual ii Assemblies and Parts Lists 37 Tank Group Assembly Parts List 39 Base Group Assembly Parts List 43 Rotary Head Assembly Parts List 47 Pump Assembly Parts List 48 WARRANTY IN...

Page 5: ...7 Figure 13 Move Wand Tool Forward and Backward 17 Figure 14 Connect Accessory Tool 18 Figure 15 Draining Recovery Tank 19 Figure 16 Draining Solution Tank 19 Figure 17 Place End of Utility Hose in Va...

Page 6: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual iv...

Page 7: ...which can clean either forward or backward also features five injection spray jets star assembly five cast stainless steel vacuum extraction heads star assembly quiet operation self propelled power as...

Page 8: ...Parts Manual provides necessary operation and maintenance instructions as well as Assembly and Parts Lists Please read this manual completely and understand the machine before operating or servicing...

Page 9: ...ours Telephone Numbers E mail Addresses Monday Friday 425 775 7275 Support Tech Support techsupport usproducts com 7 00 a m to 5 00 p m 425 775 7276 Parts Parts Support csorders usproducts com Pacific...

Page 10: ...are used throughout this manual U S Products uses this WARNING symbol throughout this document to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage Thi...

Page 11: ...dily contact with hot solutions of 190 F 88 C or higher Failure to follow this warning can lead to physical injury or death Use a thermometer to gauge temperature Be careful when handling contents of...

Page 12: ...ing and handling instructions on chemical containers Connect hoses before turning on pump Be sure chemicals are safe and non toxic Failure to follow these warnings can lead to physical injury or death...

Page 13: ...ump 120 V 60 psi 4 13 bar 0 7 Amps Vacuum Motor 2 x 2 Stage 120 V 8 Amps 960 Watts Combined 197 cfm 5 58 m3 m Sealed Waterlift 107 2 718 mm Head Speed 130 rpm Head Motor 120 V 1 2 Hp 5 6 Amps 672 Watt...

Page 14: ...ator and Parts Manual 8 STANDARD machine COMPONENTS Solution Tank Lid Recovery Tank Lid Power Cord Connector Solution Tank Coupler to Base Squeegee Connection Loop Recovery Tank Drain Solution Hose Co...

Page 15: ...hows options and accessories available with the Express Multi Surface Cleaner Part No Description 000 079 110 Kit Squeegee Brush Msc Scrubber with Brush Assembly 000 079 112 Kit Squeegee Pad Msc 190 0...

Page 16: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 10...

Page 17: ...achine is equipped with a cord which has an equipment grounding connector and grounding pin see Figure 2 The connector must be plugged into an appropriate outlet which is properly installed in accorda...

Page 18: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 12...

Page 19: ...re all three control switches are in the 1 OFF position see Figure 4 Attach the cleaning head assembly that is 2 appropriate for the surface to be cleaned Before installing the cleaning head refer to...

Page 20: ...sporting the machine raise the cleaning head by lifting the handle in front of the head Prespraying carpet prior to cleaning will enhance the overall cleaning results Connect the machine s power cord...

Page 21: ...Power Head switch to ON The Power Head switch causes the rotary 2 head to turn see Figure 7 For solution output activate either the Continuous Spray switch or squeeze the 3 solution trigger see Figure...

Page 22: ...This allows the machine more time to work After cleaning an area approximately 6 ft 2 m square release the solution trigger or turn off the Continuous Spray switch and make vacuum only dry passes ove...

Page 23: ...on see Figure 12 Activate the pump by turning on the 6 Continuous Spray switch see Figure 12 Do not activate the Power Head switch when using a wand or accessory tool Serious personal injury can resul...

Page 24: ...ls Attach the solution and vacuum hoses as 1 described on page 15 of this manual Connect the accessory tool and operate 2 as normal see Figure 14 Remember it is only necessary to turn on the vacuum sw...

Page 25: ...r and empty 3 it at the end of the day Remove all water from the machine before trying to lift it If you do not remove the water serious bodily injury can result SOLUTION TANK Connect the 3 ft 0 9 m u...

Page 26: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 20...

Page 27: ...ge 19 attach the vacuum hose as if preparing to clean with a wand Attach the 3 ft 0 9 m long utility hose 2 to the quick disconnect at the back of the machine Place one end of the utility hose in one...

Page 28: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 22...

Page 29: ...tain the filter screen lies in the recessed pocket at bottom of the tank This will assure that all the solution is accessed from the tank the next time the machine is powered on Wipe the power cord an...

Page 30: ...struction as this will damage the spray jet Rinse the head assembly and the cowling with fresh water to remove debris 9 Lay machine on its right side when cleaning If it positioned on the left side oi...

Page 31: ...e with fresh water MONTHLY MAINTENANCE Every 80 Hours of Operation Check the oil level in the gear box on a monthly basis Change the oil yearly 1 It is very important to maintain the proper oil level...

Page 32: ...elt seal is an empty clean tuna can It is the right size and shape and does not require a large amount of oil After placing the refreshed oil soaked felt seal 6 in the hub coat the surface of the hub...

Page 33: ...he cleaning head is 2 difficult to remove use a socket wrench on the exposed center nut REPLACING THE FELT SEAL A worn or dried out felt will not form a proper vacuum seal This will impair the extract...

Page 34: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 28...

Page 35: ...n the upright position 2 Open the recovery tank lid to promote air circulation 3 If storing the Express in a cold climate freeze protect the machine as directed on 4 page 21 of this manual Do not expo...

Page 36: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 30...

Page 37: ...trigger Quick couplers not fully engaged Connect quick couplers Vacuum motor does not operate Loose or broken wiring Contact Service Center Faulty vacuum switch Contact Service Center Defective vacuu...

Page 38: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 32...

Page 39: ...r and Parts Manual Electrical diagramS Electrical Diagram View 1 of 3 Figure 25 BLUE RED BLUE WHITE GREEN BLACK BLACK GRAY BLACK PURPLE BLACK BLACK BLACK WHITE GREEN BLACK BLACK POWER HEAD CONTINUOUS...

Page 40: ...Operator and Parts Manual 34 Electrical Diagram View 2 of 3 Figure 26 GREEN GREEN GREEN GREEN GREEN WHITE GREEN GREEN GREEN GREEN GREEN GREEN BLACK 110V CAPACITOR GRAY WHITE ORANGE BLACK SILVER 370V C...

Page 41: ...Operator and Parts Manual Electrical Diagram View 3 of 3 Figure 27 RED LINE 2 LINE 1 BLUE BLUE PURPLE PURPLE BLACK WHITE WHITE RED RED WHITE WHITE WHITE HEAD MOTOR SOLENOID BLACK WHITE BLACK BLACK PU...

Page 42: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 36...

Page 43: ...p Assembly Parts Lis t Table 1 provides top level assembly part numbers for the Express Table 1 Express Multi Surface Cleaner Assembly P N 100 041 016 Parts And Support Repairs if required should be p...

Page 44: ...ace Cleaner Operator and Parts Manual 38 Tank Group Assembly Figure 28 48 1 26 11 35 5 39 14 22 47 38 22 17 45 17 15 32 31 37 46 3 24 34 13 1 2 22 4 30 3 19 20 5 33 29 19 21 8 19 36 23 12 41 10 42 44...

Page 45: ...C 135 C 13 5 Plug Hole Nylon 562 1 13 C 21 8 C 218 C 21 8 Spring 025 O D X 0 90 1 14 CMC 26 929B Ball Float Vac Shut 1 15 CMC 35 5 907 Hose Barb 1 1 2 X MPT 2 16 C 37 C 37 Insert Tube Straight 1 17 CM...

Page 46: ...Tank Assembly 1 40 SE 04 36 SE 04 36 Hose 3 8 Rubber 36 w QC 1 41 SE 04 8 5 Hose 1 4 Tygon 8 5 1 4MPTx1 4MPT 1 42 SE 06 7GRY 15 5 2300 Hose Assembly 21 w 1 4 Ends 1 43 SE 08 2 9 25 SE 082 SE 08 2 Tubi...

Page 47: ...7 42 30 17 19 14 86 81 35 39 75 19 15 8 9 35 62 60 83 69 40 7 78 55 4 76 50 79 87 53 63 10 19 11 46 94 49 51 50 90 52 54 45 64 57 58 2 82 80 13 20 48 71 22 37 76 8 5 8 65 67 77 Capacitors and Clamp In...

Page 48: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 42 Base Group Assembly View 2 of 2 Figure 30 17 72 16 12 18 25 26 31 26 28 17 19 33 12 29 44 47 84 21 25 27 43 36 88 24 91 34 38 66...

Page 49: ...3 4 2336 000 143 502 1 4 20 X 3 3 4 Hex Cp 3 16 B 36 8 000 094 008 Nut 1 4 20 Hex Cp 1 17 B 36 01 Nut 1 4 20 Nylock Zinc 26 18 B 36 3 2341 Eye Bolt 1 4 20 X 2 Zinc 1 19 B 38 5 14 B 38 5 Washer 1 4 Fla...

Page 50: ...04 182 000 052 061 Bushing 3 8 X 1 4 NPT Br 1 50 D 07 01 2310 D 07 01 Coupler 1 4 NPT X 4 SAE 2 51 D 15 2 140 000 052 082 45 St Elbow 1 4 NPT 1 52 D 17 91 000 052 085 90 St Elbow 1 4 NPT 1 53 D 20 03...

Page 51: ...4SAE X 1 4FPT 1 79 SE 06 7GRY 35 2303 Hose 1 4 Sol 35 6SAE X 1 4FPT 1 80 SE 10 05 52 SE 1005 SE 10 5 or 000 068 324 Hose Vac 1 5 Flex 52 1 81 SE 12 5 3 SE 125 SE 12 5 or 000 068 113 Hose 2 Flex Exh 3...

Page 52: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 46 Rotary Head Assembly Figure 31 4 19 8 14 1 15 10 2 11 16 12 18 17 9 3 5 7 20 13 6...

Page 53: ...Assembly 5 10 000 068 174 Hose 1 I D Gray Vacuum 5 11 000 076 079 Jet 110015 Quick Connect Jet O Ring Body 5 12 000 094 009 Nut 1 4 20 S S Nylock 5 13 000 105 008 Plate Cast Base Seal 2 14 000 106 00...

Page 54: ...Gallon Multi Surface Cleaner Operator and Parts Manual 48 1 Pump Assembly Figure 32 Pump Assembly Parts List Item Current Part Number Alternate Part Number s Description Qty 1 CMSL 24 2054 Pump 60 ps...

Page 55: ...urned Material Authorization number If these conditions are not met shipment will be refused After evaluation the items will be repaired or replaced at our discretion If a failure or defect is the res...

Page 56: ...failures caused by abuse neglect alterations or operation contrary to manufacturer s recommendations are not warranted Replacements parts are warranted only for the remainder of the original warranty...

Page 57: ...WARRANTY REGISTRATION Date Received Registered Owner s Address Phone Number Fax Number E mail Address Machine Serial Number Purchased From Distributor RETURN THIS COPY WARRANTY REGISTRATION Date Rece...

Page 58: ...Express 12 Gallon Multi Surface Cleaner Operator and Parts Manual 52...