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O P E R AT I O N 

6.16 

Open Joint: With an un-filled control joint where it only needs to 

be cleaned of debris, it is better to line the pointer up with the left edge of 

the joint so that the pointer wheel rides along on the surface of the floor.  

If the pointer wheel is directly in the joint, it can get stuck and make it dif-

ficult to move the machine forward. 

6.17 

Filled Joint: The pointer wheel can be lined up directly in the cen-

ter of the joint or off to the side edge.  It is up to the operator to determine 
what they are more comfortable with.   

6.18 

Adjusting the pointer: Part # 49 in the parts breakdown is a 

“shaft collar clamp.” To adjust the pointer, loosen the allen bolt, rotate the 

shaft collar clamp forward to move the pointer to the right, and rotate it 
backward to move the pointer to the left.  Once the pointer wheel is in the 
desired position, re-tighten the allen bolt.  One of the easiest ways to set 
the pointer is, with the saw off,  put the blade down into a joint and move 
the saw back and forth a few feet while observing where the pointer wheel 
is in conjunction to the joint. This will show if the pointer is in a good loca-
tion or if it needs adjustment. 

 

6.19 

Open Joint: Lower the blade to the desired depth into the open 

joint with the saw “off.” Move the saw forward and backward to align the 

blade with the joint.  Carefully, and without moving the position of the 
saw, raise the blade just above the surface.  With the other hand, turn the 
saw on and lock the trigger.  Slowly lower the blade into the joint. Once 
the blade is at it’s full depth, use two hands and guide the saw through 
the joint.  The blade will follow the path of least resistance and therefore 
follow the joint with minimal effort.  Tip: There may be some dust escaping 
through the front of the joint upon entry or if the joint is relatively clean 
to begin with.  If this is the case and total dust control is necessary, it 
may be helpful to sweep some dry sand into the joint before running the 
saw through it.  The sand will block the dust and direct it upward into the 
vacuum port and the blade will easily remove the sand. 

6.20 

Filled Joint:  Line the blade up with the joint fill material to be 

removed, turn the saw on, and slowly lower the blade into the cut.  The 
saw will be forced back toward the operator until the blade is at full depth. 
Do not force the saw forward.  Let the rpm of the saw stay high and let the 
blade do the cutting.  Forcing the blade will cause excessive heat and may 
make cutting slower.  The saw must be guided in an accurate and skillful 

manner as to keep the saw in the joint fill material and not wander off into 

the concrete.  This is especially important when removing polyurea.   

6.21 

Finishing a cut: When the operator gets to a wall or other termi-

nation point, with the blade still in the “down” position, shut the saw off 

and wait for the blade to stop.  Retract the blade and move to the next cut 
and repeat the process.  It is not recommended to tip the saw back on it’s 
rear wheels while the saw is still on and the blade is spinning. This is espe-

cially important on polished concrete floors to prevent accidental damage 

to the floor surface.

10

6.22 

Align bolt holes for Dust Buggy Arm in the most vertical position.    

 

Make sure the Adjustment Lever is in position. 

6.23

 

Attach both 3/8”-16 bolts. 

6.24

 

Attach Clamp Plate.

6.25

 

Attach 3/8” washers and tighten Lock nuts firmly.

6.26

 

Attach 3/8” Shoulder Bolt through Adjustment lever and spacer.  

 

Then tighten firmly to motor plate.

6.27 

Use the shortest, heaviest gauge extension cord possible for  

 

your job.  The longer the cord, the more power will be lost. The  

 

thinner the cord, the more heat will be generated and will even 

 

tually end up damaging the motor.  

6.28 

Keep the machine clean. 

6.29 

Don’t get the machine wet 

6.30 

Clean dust out of the threads of the blade nuts before 

 tightening. 

6.31 

Periodically check nuts and bolts for tightness 

6.32 

Familiarize yourself and your employees with the machine and  

 

it’s intended manner of use before using it. 

6.33 

Bring a variety of thickness of blade with you to every job.  

6.34 

Bring a good set of tools to every job. 

 

Surface Prep
Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

sales@ussaws.com

LINING UP THE BLADE WITH THE JOINT/POINTER ADJUSTMENT 

OPERATING THE SAW: 

OTHER INFORMATION: 

Summary of Contents for Heavy Duty Dust Buggy

Page 1: ...com sales ussaws com Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior wr...

Page 2: ...afe practices that may cause property damage 2 The owner s manual is intended to point out some of the basic safety situa tions that maybe encountered during the normal operation maintenance of the U...

Page 3: ...e max rpm rating The use of any other blade could result in death or serious injury Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com For Safe Operation Y...

Page 4: ...erous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts e...

Page 5: ...a lower level in the event the tool or accessory should drop Do not operate without fall protection for operator and debris protection for public 4 35 NEVER TOUCH THE MOVING PARTS Never touch moving p...

Page 6: ...ile and crack filling materials etc Do not attempt to cut clean out or remove material with out SDS information Consult SDS sheet for health hazards information WARNING The U S SAWS Heavy Duty Dust Bu...

Page 7: ...etermine if the dust is in the air Silica may be in the air without a visible dust cloud If air monitoring equipment for silica is not provided by your employer at your work site you MUST wear appropr...

Page 8: ...Visit us at www ussaws com sales ussaws com CLEANING DEPTH OF JOINT SIZE JOINT WIDTH INCHES 1 8 3 16 3 16 3 8 3 8 1 2 1 2 or more Up to 2 Deep 8 095 125 187 187 250 375 375 500 095 spacers HARD HARD H...

Page 9: ...avy Duty Dust Buggy is turned on WARNING Never attempt to start the machine with the diamond blade inserted in a joint or previous cut The blade will turn as soon as the Heavy Duty Dust Buggy is start...

Page 10: ...um port and the blade will easily remove the sand 6 20 Filled Joint Line the blade up with the joint fill material to be removed turn the saw on and slowly lower the blade into the cut The saw will be...

Page 11: ...PARTS BREAKDOWN 7 0 Heavy Duty Dust Buggy Parts Breakdown 11 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 12: ...PARTS BREAKDOWN 12 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 13: ...PARTS BREAKDOWN 13 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 14: ...g the pointer from being affected by debris in the crack 8 3 Install handle as shown The Dust Buggy handle comes pre assembled and simply needs to be bolted to the rolling chassis 8 3 1 Begin with bol...

Page 15: ...3 The Dust Buggy is supplied with two 2 large blade flanges Make sure to sandwich blade between them 8 4 4 Use the spindle lock on the grinder and supplied wrench to tighten the blade nut Raise the sp...

Page 16: ...ut Concrete Cutting Polyurea Joint Filler Removal DCB08095UD 8 X 095 X 5 8 7 8 Supreme Grade Dry Cut Blade APB08095D 8 X 095 X 5 8 7 8 TIGERTOOTH Diamond Grit Blade DCB08125UD 8 X 125 X 5 8 7 8 Suprem...

Page 17: ...ion to return merchandise under warranty must first be obtained from U S SAWS 8 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 8 1...

Page 18: ...the warranty registration card do not operate this machine before contacting U S SAWS at 1 877 817 6687 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION...

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