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O P E R AT I O N

9

Figure 6 

- Heavy Duty Dust Buggy SAWS blade depth setting

WARNING: 

Beware that after releasing the lever, the blade will continue 

spinning for several seconds. Keep a firm hold on the handle grips and 

maintain control of the machine until the blade completely stops.

6.12 

This machine is intended to be used with a vacuum with 200cfm 

or more at all times.  There is no instance where this machine should be 
used without a vacuum or with water.

6.13 

Determine how deep you want the blade in the joint.  An 8” 

blade will get a maximum of 2” depth and a 7” blade will get a maximum 

of 1.5” depth. 

6.14 

The accurate way: Lay the saw on its side in the same position 

you would to change the blade.  Lower the blade until it is approximately 

where you want it.  Measure with a tape measure or ruler to confirm the 

depth you want.  Move the Brass “depth stop” thumb screw into the hole 

that coincides with the depth adjustment to prevent the blade from being 

lowered further than you want it.  The “fine adjustment” knob on the left 

side of the blade depth adjustment assembly can be screwed in or out to 
make small adjustments to compensate for blade wear.  

6.15 

The quick way:  With the saw “off”, lower the blade on a flat 

surface lifting the front wheels off the ground.  The distance between the 
bottom of the wheel and the ground will be the approximate depth of cut 

+/- 1/8”. 

WARNING:

 It is important to verify the depth of cut immediately after start-

ing, and periodically during the job.  If you are cutting deeper than you 

panned, you will use a lot more joint fill material than you had intended. 

Surface Prep
Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

sales@ussaws.com

SETTING THE BLADE DEPTH

6.1 

Follow all pre-operating instructions in section 5.0.

6.2 

The machine should be unplugged from electricity before start-

ing this operation.  The blade will turn as soon as the Heavy Duty Dust 
Buggy is turned on.  

WARNING:

 Never attempt to start the machine with the diamond blade 

inserted in a joint or previous cut. The blade will turn as soon as the Heavy 
Duty Dust Buggy is started. This could damage the blade or cause the 
Heavy Duty Dust Buggy to jump backwards.

BLADE INSTALLATION:
6.3 

Set the blade depth adjustment handle to the lowest point.

(See Figure 9) 

6.4 

Open the blade guard cover.

6.5 

Loosen, counterclockwise, the blade nut and remove it along 

with one of the two spacers. The inner arbor nut and one spacer will 
remain in place. 

WARNING: 

If the blade you are using has a “5/8-7/8” knockout (brass 

bushing), remove it so that the arbor of the blade is set at 7/8” 

6.6 

Ensure the proper direction of the blade being used. This ma-

chine rotates the blade in an up-cut rotation which is counterclockwise. 

6.7 

Place the blade on top of the spacer that is already on the ma-

chine and line up the arbor hole. 

6.8 

Place the Outer blade spacer on top of the blade and line up the 

arbor hole. 

6.9 

Insert the shank of the Blade nut through the spacers and blade 

and thread onto the shaft of the grinder and tighten the nut with moderate 
force. Over tightening will cause problems when it’s time to change the 
blade.

6.10 

Raise the blade depth adjustment to it’s highest point, close 

the blade guard cover plate. WARNING: Do not twist the blade in the cut. 
Never attempt to cut any pattern or follow any joint that is not a straight 
line. Do not force the blade forward. These actions could damage the 
blade and Heavy Duty Dust Buggy unit. 

WARNING:

 Do not twist the blade in the cut. Never attempt to cut any 

pattern or follow any joint that is not a straight line. Do not force the blade 
forward. These actions could damage the blade and Heavy Duty Dust 
Buggy unit. 

6.0 OPERATIONS

CLEANING OUT EXISTING JOINTS:

VACUUM HOSE ATTACHMENT:

6.11 

 The vacuum port is designed to be used with the 2” cuff that is 

standard on most industrial vacuums in the industry. The hose is meant to 

have a snug fit to prevent it from falling off during normal operation. Some 

hoses may require tape.  

Summary of Contents for Heavy Duty Dust Buggy

Page 1: ...com sales ussaws com Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior wr...

Page 2: ...afe practices that may cause property damage 2 The owner s manual is intended to point out some of the basic safety situa tions that maybe encountered during the normal operation maintenance of the U...

Page 3: ...e max rpm rating The use of any other blade could result in death or serious injury Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com For Safe Operation Y...

Page 4: ...erous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts e...

Page 5: ...a lower level in the event the tool or accessory should drop Do not operate without fall protection for operator and debris protection for public 4 35 NEVER TOUCH THE MOVING PARTS Never touch moving p...

Page 6: ...ile and crack filling materials etc Do not attempt to cut clean out or remove material with out SDS information Consult SDS sheet for health hazards information WARNING The U S SAWS Heavy Duty Dust Bu...

Page 7: ...etermine if the dust is in the air Silica may be in the air without a visible dust cloud If air monitoring equipment for silica is not provided by your employer at your work site you MUST wear appropr...

Page 8: ...Visit us at www ussaws com sales ussaws com CLEANING DEPTH OF JOINT SIZE JOINT WIDTH INCHES 1 8 3 16 3 16 3 8 3 8 1 2 1 2 or more Up to 2 Deep 8 095 125 187 187 250 375 375 500 095 spacers HARD HARD H...

Page 9: ...avy Duty Dust Buggy is turned on WARNING Never attempt to start the machine with the diamond blade inserted in a joint or previous cut The blade will turn as soon as the Heavy Duty Dust Buggy is start...

Page 10: ...um port and the blade will easily remove the sand 6 20 Filled Joint Line the blade up with the joint fill material to be removed turn the saw on and slowly lower the blade into the cut The saw will be...

Page 11: ...PARTS BREAKDOWN 7 0 Heavy Duty Dust Buggy Parts Breakdown 11 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 12: ...PARTS BREAKDOWN 12 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 13: ...PARTS BREAKDOWN 13 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 14: ...g the pointer from being affected by debris in the crack 8 3 Install handle as shown The Dust Buggy handle comes pre assembled and simply needs to be bolted to the rolling chassis 8 3 1 Begin with bol...

Page 15: ...3 The Dust Buggy is supplied with two 2 large blade flanges Make sure to sandwich blade between them 8 4 4 Use the spindle lock on the grinder and supplied wrench to tighten the blade nut Raise the sp...

Page 16: ...ut Concrete Cutting Polyurea Joint Filler Removal DCB08095UD 8 X 095 X 5 8 7 8 Supreme Grade Dry Cut Blade APB08095D 8 X 095 X 5 8 7 8 TIGERTOOTH Diamond Grit Blade DCB08125UD 8 X 125 X 5 8 7 8 Suprem...

Page 17: ...ion to return merchandise under warranty must first be obtained from U S SAWS 8 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 8 1...

Page 18: ...the warranty registration card do not operate this machine before contacting U S SAWS at 1 877 817 6687 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION...

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