U.S. Stove Ashley AP5770, Owner'S Manual

Page 1: ...D RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT OBTAINING PERMITS RE STRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA SAVE THESE INSTRUCTIONS U S Stove Company 227 Industrial Park Road South Pittsburg TN 37380 FOR TECHNICAL ASSISTANCE Phone 800 750 2723 www usstove com Certified for installations in the USA and Canada This...

Page 2: ... stove unless instructions for doing so are given in this manual All other work should be done by a trained technician Do not operate your stove with the viewing door open The auger will not feed pellets under these circumstances and a safety concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a me...

Page 3: ...__ Reason for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new USSC appliance Print Name Signature Date Please attach a copy of your purchase recei...

Page 4: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Page 5: ...se sawdust have been or are wet will result in reduced performance Store your pellets in a dry place DO NOT store the fuel within the installation clearances of the unit or within the space required for refueling and ash removal Doing so could result in a house fire Do not over fire or use volatile fuels or combustibles doing so may cause a personal and property damage hazards SAFETY AND EPA COMPL...

Page 6: ... your pellet stove preferably an NFI certified specialist DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM The use of other components other than stated herein could cause bodily harm heater damage and void your warranty IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the mal function of a stove due to improper venting or installation Call 80...

Page 7: ... and 6 in 152 mm beyond the front and beyond each side of the fuel loading and ash removal openings Your heater will need a minimum 31 X 38 floor protector Floor protection must extend under and 2 in 50 8 mm to each side of the chimney tee for an interior vertical installation see FIGURE 4 This applies to both freestanding heaters and insert heaters Canadian Installations require a minimum of 475 ...

Page 8: ... INSTALLATION The minimum installation dimensions of the insert opening are 22 558 8 mm wide x 24 609 6 mm high x 9 17 233 mm deep 43 93 31 92 5 72 9 17 14 59 28 17 23 60 11 00 FIGURE 5 INSERT DIMENSIONS ...

Page 9: ...Metal Fab pipe if you use other pipe consult your local building codes and or building inspectors Do not use Type B Gas Vent pipe or galvanized pipe with this unit The pellet vent pipe is designed to disassemble for cleaning and should be checked several times during the burning season Pellet vent pipe is not furnished with the unit and must be purchased separately PELLET VENT INSTALLATION The ins...

Page 10: ...en adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 91m above the roof and 2 foot 0 61m above the highe...

Page 11: ... above the snowdrift line This same installation can be used if your heater is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We recommend a 3ft 0 91m minimum vertical rise on the inside or outside of the house The through the wall installation i...

Page 12: ...ir available to your heater The outside air connecting pipe must be as short and free of bends as possible and it must fit over not inside the outside air connection to the heater SPECIAL MOBILE HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED NOTE Installation should be in accordance with...

Page 13: ...allation instructions provided with the circuit board CLEARANCES This Insert is approved for installation into code complying masonry fireplaces It is also approved for use in listed factory built fireplaces UL 127 and standard residential built ins including Mobile Home built in installations of the following description all brands at least 34 wide and 20 high COMBUSTIBLE WALL MANTLE 6 UP TO 12 1...

Page 14: ...ed it is important that combustion air is easily available to the air inlet A closeable outside air register can be used in tightly insulated homes In insert installations flashing vents should not be restricted The flashing should not necessarily seal the fireplace face DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE INSERT INSTALLATIONS Insert installations must be vented wi...

Page 15: ...arest a 120V receptacle Slide in insert 5 Measure and build chimney top Cut out hole for vent pipe and combustion air intake pipe if used Install and seal with a non hardening mastic to prevent water leakage Install the vent cap 6 6 MAX 15 12 HEARTH NOTE FOLLOW METAL CHIMNEY INSTALLATION INSTRUCTIONS TOP PLATE SEAL TO CHIMNEY TOP WITH NON HARDENING MASTIC EXTENSION TO CHIMNEY TOP OPTIONAL REQUIRED...

Page 16: ...per may be removed or locked into the open position The chase dimensions shown are minimums and must be maintained IF THE FIREPLACE HAS BEEN MODIFIED TO ACCOMMODATE THE FIREPLACE INSERT A METAL TAG SHALL BE ATTACHED TO THE FIREPLACE DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION 23 75 min 8 MIN MANTLE FACADE OPENING 214 15 min 20 12 min 46 MIN RAISED HEARTH SEE INSERT INSTALLATIONS FOR PANEL...

Page 17: ...insert is removed The fireplace damper may be removed to install the chimney liner Circulating air chambers louvers or cooling air inlet or outlet ports i e in a steel fireplace liner or metal heat circulator shall not be blocked Means must be provided for removal of the insert to clean the chimney flue A permanent metal warning label must be attached to the back wall of the fireplace opening stat...

Page 18: ...C F Button The C F button changes the two digit display from degrees Celsius to degrees Fahrenheit D MODE M T BUTTON The Mode of the stove can be switched between manual and controlled with a Thermostat Separate LEDs to the left of the two digit display indicate the mode of operation Manual or T Stat The stove has to be in normal operation to be switched from Manual to T Stat mode Manual mode oper...

Page 19: ...supporting the fuel Use only the burn pot supplied with this heater Hopper lid must be closed in order for the unit to feed pellets During the start up period 1 Make sure burn pot is free of pellets 2 DO NOT open the viewing door 3 DO NOT open the damper the damper needs to be closed during start up 4 DO NOT add pellets to the burn pot by hand NOTE During the first few fires your stove will emit a...

Page 20: ...the damper should be open more by having it set more towards the right Through trial and error you will find the best setting Consult your dealer if you need help NOTE On heat range 1 damper should be either completely closed or open no more than a of the way If damper is open to far it can cause the fire to go out OPENING DOOR If the door is opened while the stove is in operation it must be close...

Page 21: ...rmodisc will automatically shut down the auger preventing the stove from overheating NOTE On some units once tripped like a circuit breaker the reset button will have to be pushed before restarting your stove On other units the thermodisc has no reset button and will reset itself once the stove has cooled The manufacturer recommends that you call your dealer if this occurs as this may indicate a m...

Page 22: ... disconnect the vent from the stove INTERIOR CHAMBERS Burn Pot Periodically remove and clean the burn pot and the area inside the burn pot housing In particular it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely Heat Exchanger There is a clean out plate on both sides of the heat exchanger that need to be remove...

Page 23: ...ar trauma Do not operate the stove with the glass removed cracked or broken FALL START UP Prior to starting the first fire of the heating season check the outside area around the exhaust and air intake systems for obstructions Clean and remove any fly ash from the exhaust venting system Clean any screens on the exhaust system and on the outside air intake pipe Turn all of the controls on and make ...

Page 24: ...nvection blower is overheating and tripping the internal temperature shutoff Clean any dust off of the windings and fan blade If oiling the blower does not help the blower may be bad 2 The stove is being left on the highest setting for ex tended periods of time If operating the heater on the highest heat setting the room temperature could increase enough and lead to potential overheating situation...

Page 25: ...h the gray wires to the air switch 6 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full cur rent If there is power the blower is bad If there is not see 8 7 Control board not sending power to combustion blower If there is no current going to the combustion blow...

Page 26: ...pin then remove the two bolts that hold the auger bracket to the auger tube The auger bracket will now be able to be removed form the auger tube Remove the two bolts on the side of the auger tube to remove the lower bearing of the auger Pull the auger out of the tube to free the jam 7 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If the motor will t...

Page 27: ...r motor for secure connec tions Use a continuity tester to test the hopper safety switch replace if necessary 6 The auger shaft is jammed Start by emptying the hopper Then remove the auger motor by removing the auger pin Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out o...

Page 28: ...he board is bad SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies Unplug stove first when possible 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Also make sure the square to round adapter piece on the combu...

Page 29: ... have caused a jam 4 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 5 Bad control board If the fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auger motor If there is not a full current going to the auger motor when the fuel feed light is on yo...

Page 30: ...rnpot holes are blocked Remove the burnpot and thoroughly clean it 5 Air damper is broken Visually inspect the damper assembly Make sure the damper plate is attached to the damper rod When the damper rod is moved the plate should move with it 6 Blockage in air intake pipe Visually inspect the air intake pipe that leads into the burnpot for foreign material 7 Combustion blower is not spinning fast ...

Page 31: ...31 WIRING DIAGRAM ...

Page 32: ...32 PARTS DIAGRAM 1 2 3 4 8 9 15 17 19 34 20 21 22 23 27 28 29 30 35 36 37 38 40 41 24 25 5 6 7 43 18 26 33 14 1 16 18 39 42 12 13 31 32 ...

Page 33: ...92193 Door Assembly 1 23 892198 Warm Air Outlet Grill 1 24 27310 Grill Frame 1 25 892203 Hinge Pin 2 26 80630 PCBA Controller 1 27 892200 Vented Side Panel Right 1 28 892201 Vented Side Panel Left 1 29 892202 Vented Back Panel 1 30 86624 Burnpot 1 31 891121 Hose Silicon 1 32 83537 Hose Clamp 1 33 88176 Insulating Blanket 1 34 88177 Gasket Ash Clean out 2 35 88175 Gasket T disc 2 36 80601 T Disc Ro...

Page 34: ...ss 1 4 88087 1 8 x 1 Window Gasket w Adhesive 39 in 5 892194 Retainer Bottom Glass 1 6 892195 Retainer Top Glass 1 7 83202 Glass Retainer Screw 4 8 892196 Door Handle Arm 1 9 891085 Handle Bearing 1 10 891086 Handle Bearing 1 11 891087 Roll Pin 1 12 891135 Spring Handle 1 13 89284 Silicone Sealant A R PARTS DIAGRAM PARTS LIST ...

Page 35: ...VE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMA TION AS SHOWN IN THIS LIST 227 Industrial Park Road South Pittsburg TN 37380 www usstove com Phone 1 800 750 2723 HOW TO ORDER REPAIR PARTS 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER ___________________________ 4 THE SERIAL NUMBER _________________...