UAS C Series, Owner'S Manual

Page 1: ...High Efficiency C Series Cyclone Dust Collector OWNER S MANUAL ...

Page 2: ...able when contacting UAS UAS ORDER ________________________________________________________________ UNIT MODEL _______________________________________________________________ UNIT SERIAL _______________________________________________________________ AFTERFILTER PART _________________________________________________________ SYSTEM ACCESSORIES _______________________________________________________...

Page 3: ... 4 3 Assembly of Standard Equipment 6 4 4 Assembly of Optional Equipment 11 4 5 Electrical Installation 15 5 OPERATION 17 5 1 Start Up 17 5 2 Check List 17 6 SERVICE 17 6 1 Dust Removal 17 6 2 Servicing the Direct Drive Motor and Fan C190 C3000 18 6 3 Servicing the Belt Driven Fan and Motor C3600 C4400 18 6 4 Belt Adjustment and Replacement 19 6 5 Afterfilters 19 7 TROUBLESHOOTING GUIDE 21 8 ILLUS...

Page 4: ...cientious consult national and local fire codes waste disposal safety and other appropriate authorities Comply with their recommendations for proper installation and operation of dust collection equipment 2 INTRODUCTION Thank you for selecting Cyclone dust collection equipment to assist you in your commitment to a clean and safe environment We trust that in purchasing our product you have recogniz...

Page 5: ...Figure 1 C Series Cyclone Dust Collector CYCFIG1 Revised 06 07 C Series Cyclone Dust Collector 2 ...

Page 6: ...quired 3 SPECIFICATION TABLE 3 Model C 192 ID 850 1 200 1 250 2 000 1 500 2 500 2 000 3 500 3 000 4 600 4 000 5 700 4 300 7 000 4 500 7 500 5 000 8 000 8 000 11 000 8 000 13 000 18 9 7 1 15 2 5 5 16 2 7 0 15 0 6 3 11 4 4 9 9 5 4 8 9 9 4 9 13 5 4 4 11 4 4 9 7 5 3 7 8 0 4 6 4 328 6 110 6 8 10 10 12 14 14 16 16 16 20 20 2 7 5 112 36 36 410 lbs 124 36 36 635 lbs 126 36 36 645 lbs 142 36 36 740 lbs 163...

Page 7: ...Figure 2 Typical Installation Diagram CYCFIG2 Revised 06 07 C Series Cyclone Dust Collector 4 ...

Page 8: ...age is found WARNING Figure 3 Recommended Minimum Clearance Do not locate dust collector near dust source in cases where the dust is explosive or a fire hazard In preparing to install the unit ensure location is clear of all obstructions such as utility lines or roof overhangs 4 2 INSTALLATION PLANNING Selecting the proper location for your dust collection equipment is very important See Figure 2 ...

Page 9: ...EMBLY OF STANDARD EQUIPMENT examine the unit fan wheel Make sure it moves freely and is firmly in place Re tighten if necessary Replace door after inspecting Check that motor mounts are secure UAS Cyclone Dust Collectors are typically shipped in three main assemblies 1 Upper barrel assembly This section consists of the upper barrel and blower housing with motor 2 Cone weldment The cone is usually ...

Page 10: ...Figure 4 One and Two Drum Base Assembly CYCFIG4 5 Revised 06 07 C Series Cyclone Dust Collector 7 ...

Page 11: ...Figure 5 C60H and C110H Hopper Base Assembly CYCFIG4 5 Revised 06 07 C Series Cyclone Dust Collector 8 ...

Page 12: ... Housing may stick because of sealant Scrape the old sealant off the barrel top and fan housing then reseal using silicone sealant Apply a ribbon of sealant on both sides of bolt pattern 7 Reassemble parts in reverse order The blower package can now be re installed Apply a ribbon of sealant to each side of bolt circle on top of the blower housing Gently lower the blower package in place making sur...

Page 13: ... directions need to be changed see previous section Inlet and Outlet Direction Change before continuing After ensuring that inlet and outlet direction are correct use two ribbons of sealant on each bolt up flange see Figure 6 Figure 6 Typical Barrel Blower Assembly CYCFIG6 Revised 06 07 C Series Cyclone Dust Collector 10 ...

Page 14: ...terfilter plenum to transition using additional sealant Install proper ceiling supports or floor supports for the afterfilter housing Install filters with the appropriate clamps Make sure bags and clamps are both on the flange collar of the plenum see Figure 7B Figure 7B Direct Connection Afterfilter Assembly Figure 7A Direct Connection Afterfilter Specifications CYCFIG7 Model Cyclone Base A Dim B...

Page 15: ...ght corners Secure with 3 8 16 x 1 hex head bolts 3 8 lock washers and 3 8 flat washers Orient posts over bolt hole locations as shown in drawing Install one corner post with door hinge attached in front left corner Secure with 3 8 16 x 1 hex head bolts 3 8 lock washers and 3 8 flat washers Install front center panel models C18 and C27 Orient panel as shown in Figure 9 Secure top and bottom with 3...

Page 16: ...Figure 9 Remote Connection Afterfilter Assembly Revised 06 07 C Series Cyclone Dust Collector CYCFIG8 9 10 13 ...

Page 17: ...ZP WSH Lck Sptrng 3 8 reg WSH FLT STD PLT 3 8 Bolt HX 5 16 18 x 1 ST ZP WSH Lck Sptrng 5 16 reg WSH FLT STD PLT 5 16 Nut HX 5 16 18 ST ZP WSH FLT STD PLT 1 4 WSH Lck Sptrng 1 4 reg Nut HX 1 4 20 ST ZP Latch Latch Pawl CAM Hood w Install Hdw optnl Slide Gate Assembly Middle Support Panel 02 6257 02 6258 02 6259 10 8799 10 8799 10 8799 33 0208 33 0208 33 0208 10 8794 10 8794 10 8794 18 2154 18 2154 ...

Page 18: ...ed air volume but will require more horsepower than proper rotation It is extremely important to ensure proper fan rotation If your collector has a belt driven blower wheel DO NOT attempt to make any pulley changes Each pulley is sized for proper operation prior to shipment No changes should be made unless specifically directed by United Air Specialists Inc CYCFIG12 WARNING All electrical work sho...

Page 19: ...Figure 13 Wiring Diagram 04 1534 Revised 06 07 C Series Cyclone Dust Collector 16 ...

Page 20: ...e to these instructions may also cause the motor to overload Verify that exhaust air remains visibly clean If an emission develops examine drums drum lids etc for possible leaks 6 SERVICE BEFORE SERVICING NOTE THE FOLLOWING 1 Disconnect electrical power to the unit and control panel 2 Wear appropriate protective clothing when servicing the dust collector 3 Collected dust may be hazardous Consult p...

Page 21: ...for both the motor and fan bearings Proper grease should be based on hours of usage and environmental conditions If any bearing operates roughly the unit should be shut down and the bearing replaced immediately Periodically inspect the fan blades to ensure proper fan life Clean the fan to remove any deposited material if required For motor maintenance follow the manufacturer s directions If your m...

Page 22: ...oved from the sheaves Remove the tension bracket and the bolts from the upper bearing bracket Rotate the bracket 90 and remove old belt Put new belt on and reverse the disassembly order to re assemble Replacement belts should be ordered and installed in complete matched sets or one banded belt Include old belt number s when reordering 6 5 AFTERFILTERS The afterfilter bags on the Cyclone Dust Colle...

Page 23: ... 4 Keep belts free from foreign material which may cause slippage S Make V belt inspections on a regular basis Re tension when slipping Never apply belt dressing as this will damage the belt and cause early failure EXAMPLE CYCFIG14 MODEL C3620 C3625 C2630 C4440 C4450 NOMINAL BELT SPAN 21 3 8 21 3 8 21 3 8 21 3 8 21 3 8 DEFLECTION FORCE LBS NEW BELT USED BELT 9 1 13 2 13 2 20 1 20 1 7 1 8 8 8 8 13 ...

Page 24: ...motor current draw and close fan or silencer dampers until amperage draw is below full load amp rating of the motor Storage container is full Inspect and empty container as required Leak in drum lid hose drum models only Use a test cigarette and check for pinhole leak in hose Replace if required Fan rotation is backwards If the fan is not rotating in the correct direction see Section 5 1 Start Up ...

Page 25: ...DUST HOG Cyclone C190 Series 8 ILLUSTRATED PARTS 61 10013 0001 Revised 06 07 C Series Cyclone Dust Collector 22 ...

Page 26: ...cription Cone Weldment Inlet Barrel with Inlet Transition Fan Housing with Outlet Transition Fan Wheel Radial Fan Wheel Radial Alum Motor Mtg Plate Motor 2HP Inspection Cover Adapter Plate Y Fitting 45 8 x 8 x 8 55 Gallon Drum Drum Lid Kit Drum Lid with Gaskets 8 Collar Drum Lid with Gaskets and Latch Keepers 8 Gasket Section Drum Lid Hose Clamp 8 Dia Flex Duct 8 Dia 15 Long or as required Drum Li...

Page 27: ...DUST HOG Cyclone C200 C3000 Series ILLUSTRATED PARTS 61 10014 0001 Revised 06 07 C Series Cyclone Dust Collector 24 ...

Page 28: ...7 Call Factory Call Factory 10 6402 Call Factory 15 0539 45 0237 03 1143 02 6029 02 6144 42 0315 15 0005 15 0201 02 6115 03 1256 Call Factory Description Cone Weldment Inlet Barrel Fan Housing Inlet Transition Outlet Transition Fan Wheel Radial C203 Fan Wheel Radial C205 Fan Wheel Radial C247 Fan Wheel Radial C3010 Fan Wheel Radial C3015 Fan Wheel Radial alum C203 Fan Wheel Radial alum C205 Fan Wh...

Page 29: ...DUST HOG Cyclone C3600 C4400 Series ILLUSTRATED PARTS 61 10012 0001 Revised 06 07 C Series Cyclone Dust Collector 26 ...

Page 30: ...nsition Outlet Transition Fan Wheel MH M 15 Fan Wheel Radial MH M 17 Fan Wheel MH M 15 alum Fan Wheel Radial MH M 17 alum Drive Frame Weldment Motor 20HP Motor 40HP Motor 25HP Motor 50HP Motor 30HP Motor 15HP Inspection Cover Adapter Plate Y Fitting 45 55 Gallon Drum Drum Lid Kit Drum Lid with Gaskets 8 Collar Drum Lid with Gaskets Latch Keepers 8 Gasket Section Drum Lid Hose Clamp 8 Dia Flex Duct...

Page 31: ...28 Revised 06 07 C Series Cyclone Dust Collector This page intentionally left blank ...

Page 32: ...d tear This warranty will be void with respect to equipment that is subject to unauthorized repairs or modifications UAS makes no warranty as to goods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU O...