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6

Revised 03/15

MCB

Crossflow Dust Collector

2.  Within the cabinet each side of the compressed 

air manifold is equipped with (4) plugged, 1" NPT 

couplings. After selecting the appropriate connection 

points, remove the corresponding plug(s).  Adjoining 

modules are supplied with a piping connection kit as 

shown in Figure 3 to supply air to each module.  Pipe 

plugs can be removed using a wrench on the inside 

of the cabinet through the access panel or by using 

a 15/16" socket wrench through the cabinet holes 

vacated by the finishing plugs.

3.  Check the nylon tubing which runs between the 

solenoid enclosure and bulkhead fittings then finally 

to the diaphragm valves to ensure the fittings hold 

the tubing firmly in place.

4.  Clean, dry, 90-110 PSIG compressed air is required 

for the pulse cleaning system to properly function.   

A shut-off valve, pressure regulator and pressure 

gauge should be installed close to the unit.  United  

Air Specialists, Inc. recommends dedicated oil and 

water removal filters be used to ensure clean, dry  

air is delivered to the pulse system.  Contact your  

local representative for information on the United  

Air Specialists, Inc. pneumatic valve kit.  Refer to 

Figure 3 for compressed air piping connection.

5.  UAS recommends 1" diameter air line to supply the 

unit. A flexible pipe grommet is provided to seal the 

cabinet once the connection is made. Refer to  

Figure 3.

4.4 MOTOR/BLOWER INSTALLATION

1.  The MCB is provided with a blower that is shipped 

separately. The blower package contains the 

motor, motor mounting plate, fan wheel, gasket and 

mounting hardware.

2.  The blower assembly mounts on the top panel of  

the MCB cabinet with the fan wheel inside the 

cabinet. Using provided hardware, mount the blower 

as shown in Figure 4.  There should be a 1/4" 

overlap of the wheel and cone.

3.  The motor and wheel should be rotating in a 

clockwise direction when looking directly down  

onto the motor (drive side).

    Caution: 

 To avoid wheel damage, never rest the 

assembly on the fan wheel.

4.  

Note: 

Orientation of blower assembly. The electrical 

connection box should face the front (door-side) of 

the unit.

5.  Prior to start-up, rotate the blower wheel after 

assembly to ensure there is no interference with the 

inlet cone.

4.5 BOOTH ASSEMBLY/INSTALLATION

Refer to the booth installation drawing in Figure 5 for  

set-up and assembly.

4.5.1 WALL/ROOF PANEL ASSEMBLY

1.  On the "end" modules, remove the column of fasteners 

towards the inlet side of the module.  Place the spacer 

strip between the wall mounting bracket and the cabinet 

and then replace the fasteners.  The right wall bracket 

has two notches near the bottom of the bracket, where 

the left wall bracket only has one.  See Figure 5.

2.  On the inlet side of all modules, remove the top row of 

fasteners excluding the ones holding the trim strip in 

place.  Locate the top panel support bracket, using the 

fasteners attach to each module.

3.  Starting at a corner, lay the wall base channel in place, 

squared to the unit and against the vertical corner 

channel.  Sections of the base channel should fit tightly 

together.  Secure with drive nails on 18" centers along 

the centerline of the base channel.  If anchor bolts are 

used, locate 5/16" anchor bolts on 18" centers with 3/8" 

bolt projection above the surface.

4.  Insert wall panels into the base channel (with the 

perforated metal side toward the booth interior) of the 

first corner.

5.  Insert next panel into base channel with tongue end 

mating with groove end on previously installed panel 

(refer to Figure 6).  Panels are pushed together to allow 

snap-lock.  UAS-provided caulking placed on the tongue 

self-locking recess will exude as panels lock together.

6.  As each panel is installed, secure the base channel to 

each wall side panel with the UAS-provided #10 sheet 

metal screws.

7.  Review the roof plan shown on the installation drawing 

provided with the unit and locate roof panels and front 

horizontal channel.  Place roof panels in position, one 

at a time, and lock together in same method as side 

panels.

4.5.2 BOOTH TRIM

1.   Mount outside trim pieces in place using the UAS 

provided #10 sheet metal screws.

2.  After all outside trim has been installed, install inside 

trim at wall-to-roof corners.  Anchor the inside trim at all 

tongue and groove panel joints and at all internal panel 

stiffeners.  Tighten all screws.

4.5.3 ACOUSTICAL CURTAIN

1.  Secure the filter booth curtain bracket assembly in place 

on the top panel using 1/4-20 x 3/4" self-tapping screws.  

Tighten all screws.

2.  Install acoustical curtains on the curtain bracket.  Secure 

in place with 3/8" plastic cap nuts.  Join the Velcro 

edges together.

4.5.4 BOOTH LIGHTS

1.  For the corner mounted lights, bolt the supplied 

mounting brackets through the booth roof and wall 

panels in four places with 5/16-18" x 2 1/2" bolts, lock 

washers and nuts. Place the brackets on 40-1/2" centers 

to match the lighting fixtures.

2.  Bolt the fluorescent light fixture to the mounting brackets 

in two places each using 3/8" –16 x 3/4" bolts and lock 

washers with bolt heads inside fixture.

3.  For booths wider than two modules, flat lights are 

provided.  Bolt to roof panel in center of module with 

3/8"-16 x 3/4" bolts and lock washers with bolt heads 

inside the fixture.

 

!

  C A U T I O N

Do not allow water and/or oil from the compressed air 

system into the compressed air manifold on the unit.  To 

ensure a water-free air supply, a water filter with automatic 

drain or a condensation trap with automatic drain must be 

installed just before the piping enters the MCB unit.

Summary of Contents for CLARCOR MCB 06-01-S

Page 1: ...Cross Ventilation Cartridge Dust Collector l MCB Series OWNER S MANUAL ...

Page 2: ...mation available when contacting UAS UAS ORDER __________________________________________________________ UNIT MODEL _ ________________________________________________________ UNIT SERIAL _ ________________________________________________________ CARTRIDGE FILTER PART ______________________________________________ SYSTEM ACCESSORIES _________________________________________________________________...

Page 3: ... 5 1 1 Digital Pulse Monitor DPM Panel Installation 10 5 1 2 Digital Pulse Control DPC Panel Installation 10 5 1 3 Final Connections For All Gauge Options 10 5 2 Electrical Connections For Booth Lights 10 5 3 Solenoid Valve Enclosure Wiring 10 6 OPERATION 10 6 1 Start Up 10 6 2 Operating Adjustments 12 6 2 1 Digital Pulse Monitor Panel DPM 12 6 2 2 Digital Pulse Control Panel DPC 12 7 SERVICE 12 7...

Page 4: ...accumulation which may result in flash over or fire damage The MCB system should not be used for support of personnel or material Operate only in safe and serviceable condition DANGER WARNING CAUTION C A U T I O N This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and the word DANG...

Page 5: ...eaning in the work environment or as part of your manufacturing process As you review this manual refer to Figure 1 and 2 for assistance in locating unit parts 2 3 AIR FILTERING OPERATION During the air filtering operation contaminated air enters the Mcb dust collector through the door louvers The inlet louvers allows heavier particles to fall into the dust storage drawer The contaminated air then...

Page 6: ...2 Revised 03 15 MCB Crossflow Dust Collector Figure 1 MCB Operation Detail 44 10343 0001 ...

Page 7: ...3 Revised 03 15 MCB Crossflow Dust Collector Figure 2 Typical MCB Dust Collector With Booth Enclosure Installation 44 10344 0003 ...

Page 8: ... to be installed the modules need to be spaced with a 1 gap between side panels A UAS supplied trim strip will bridge the gap between the units 3 To install the trim strip remove all fasteners on the front panel of the adjoining corner from both cabinets Locate the trim strip so as to match the cabinet bolt pattern and re fasten the screws Repeat as necessary for additional modules 4 3 1 Compresse...

Page 9: ...5 Revised 03 15 MCB Crossflow Dust Collector Figure 3 MCB Installation Detail 44 10360 0001 ...

Page 10: ...t wall bracket only has one See Figure 5 2 On the inlet side of all modules remove the top row of fasteners excluding the ones holding the trim strip in place Locate the top panel support bracket using the fasteners attach to each module 3 Starting at a corner lay the wall base channel in place squared to the unit and against the vertical corner channel Sections of the base channel should fit tigh...

Page 11: ...7 Revised 03 15 MCB Crossflow Dust Collector Figure 4 Motor Installation Diagram 44 10342 0001 ...

Page 12: ...8 Revised 03 15 MCB Crossflow Dust Collector Figure 5 MCB Booth Assembly 44 10361 0001 ...

Page 13: ...9 Revised 03 15 MCB Crossflow Dust Collector Figure 6 Booth Panel Interlock Connection ...

Page 14: ...ol DPC panel remove it from the box Instructions for mounting and connecting the panel are available in the DPM DPC Installation and Owner s Manual The panel should be installed within close proximity of the unit as shown in Figure 7 The DPM DPC panel requires field electrical connections 5 1 3 FINAL CONNECTIONS FOR ALL GAUGE OPTIONS For all pulse control panels connect the black plastic pressure ...

Page 15: ...11 Revised 03 15 MCB Crossflow Dust Collector Figure 7 MCB Pressure Gauge Installation 44 10350 0001 ...

Page 16: ... a pulse If the delivery capability of your compressed air source cannot return the manifold pressure to above 90 PSIG during the Pulse Delay factory set at 10 sec interval adjust the pulse delay at the timerboard and monitor the pressure A longer interval will raise the operating pressure which is the pulse delay Adjust from position 2 or position 3 on the timerboard Allow sufficient time for the...

Page 17: ...13 Revised 03 15 MCB Crossflow Dust Collector Figure 8 Solenoid Wiring to Pulse Controls 61 10017 0001 REV B ...

Page 18: ...ng grease The recommended grease is Chevron SRI 2 Periodically inspect the fan wheel coupling mounting bolts for tightness Re tighten as necessary to ensure the fan wheel does not loosen and come in contact with and rub the inlet bell C A U T I O N Drawers may be heavy due to weight of collected dust 2 Replacement cartridge filters should be ordered when the differential pressure across the filter...

Page 19: ...l excessive pressure drop over 5 on filter monitor panel Compressed air supply problems Check incoming compressed air for proper pressure 90 110 PSIG 6 4 7 2 BAR pulse flow 1 7 SCF standard cubic feet 48 1 liters per pulse and pulse duration 100 milli seconds Correct any problems Pulse cleaning system not functioning properly Check incoming 110 115 VAC power to cleaning control panel Check for blo...

Page 20: ...16 Revised 03 15 MCB Crossflow Dust Collector 9 ILLUSTRATED PARTS 6 and 9 Foot Wide Module ...

Page 21: ...ER BOARD Not Shown SOLENOID ENCLOSURE 4 POSITION SOLENOID ENCLOSURE 6 POSITION SOLENOID REPAIR KIT Not Shown SOLENOID VALVE REPLACEMENT Not Shown LIGHTING FIXTURE 2 BULB FLUORESCENT FINISHING PLUG 2 1 4 DIA SCREW HEX WASHER 5 16 18 x 3 4 LG SWAGEFORM BLOWER WHEEL SIZE SPECIFIC TO UNIT BLOWER INLET CONE CONSULT UAS CARTRIDGE FILTER VIEW LABEL ON END OF FILTER AND CONSULT UAS 1 4 NYLON TUBING FITTIN...

Page 22: ...18 Revised 03 15 MCB Crossflow Dust Collector 11 ILLUSTRATED PARTS 3 Foot Wide Module ...

Page 23: ...OSURE 2 POSITION SOLENOID REPAIR KIT Not Shown SOLENOID VALVE REPLACEMENT Not Shown FINISHING PLUG 2 1 4 DIA SCREW HEX WASHER 5 16 18 x 3 4 LG SWAGEFORM BLOWER WHEEL BLOWER INLET CONE CARTRIDGE FILTER VIEW LABEL ON END OF FILTER AND CONSULT UAS TUBE FITTING 90 DEG ELBOW I 8 NPT MALE x 1 4 TUBE PLUG PIPE 1 NPT BLACK IRON LATCH HANDLE INLET LOUVER DOOR BLOWER ASSEMBLY SEALANT GORE TEX CONSULT UAS 02...

Page 24: ...authorized repairs or modifications UAS makes no warranty as to goods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORALOR IMPLIED INCLUDINGANYIMPLIED WARRANT...

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