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10

Revised 03/15

MCB

Crossflow Dust Collector

5. ELECTRICAL INSTALLATION

Several types of standard electrical components can 

be installed to control and monitor your MCB system, 

ensuring proper cleaning of the cartridge filters.  

A blower motor starter (combination starter panel) 

is required to start and stop the system. The motor 

starter circuit should consist of a properly-sized, 

main fused disconnect or circuit breaker, short circuit 

protective device(s), contactor(s) and overload relay(s) 

for protection of the blower(s). A 115V/1PH/ 60Hz 

low voltage control (2 amp) circuit is required for the 

pulse control panel. Any one of the following control 

configurations can be used:

    •  Motor starter(s) with a Digital Pulse Monitor for 

continuous pulse (DPM). 

    •  Motor starter(s) with a Digital Pulse Control for 

setpoint pulse cleaning (DPC). 

    •  VFD with DPM for continuous pulse cleaning.
    • VFD with DPC for on-demand pulse cleaning.  

 Refer to UAS sales order to verify the number of motor 

branch circuits (number of modules) and the pulse 

control configuration purchased with your unit.

5.1 MOUNTING THE CONTROLS

Mount the combination starter panel for the fan motor 

control in a convenient location. The panel is provided 

by the customer, unless specifically ordered from UAS. 

Mounting hardware for a UAS combination starter panel 

is provided by the customer or contractor.
 Mount the cleaning panel in a convenient location. It is 

recommended that the controls be mounted on  

a wall or pedestal in a convenient area subject to 

minimal vibration and electrical noise. 

5.1.1  DIGITAL PULSE MONITOR (DPM) 

PANEL INSTALLATION

If your system was ordered with a Digital Pulse Monitor 

(DPM) panel, remove it from the box. Instructions for 

mounting and connecting the panel are available in the 

DPM/DPC Installation and Owner’s Manual. The panel 

should be installed within close proximity of the unit as 

shown in Figure 7.

5.1.2  DIGITAL PULSE CONTROL (DPC) 

PANEL INSTALLATION

If your system was ordered with a Digital Pulse Control 

(DPC) panel, remove it from the box. Instructions for 

mounting and connecting the panel are available in the 

DPM/DPC Installation and Owner’s Manual. The panel 

should be installed within close proximity of the unit as 

shown in Figure 7. The DPM/DPC panel requires field 

electrical connections.

5.1.3  FINAL CONNECTIONS FOR ALL GAUGE 

OPTIONS

For all pulse control panels, connect the black, plastic 

pressure tubing (25' [7.5 meters] provided by UAS) from 

the clean air plenum of the MCB to the low pressure 

port (clean air) on the panel. The high pressure post/

dirty air is vented to atmosphere.

5.2  ELECTRICAL CONNECTIONS FOR 

BOOTH LIGHTS

Follow local codes for wiring lights in parallel. Light 

wiring and on/off switch are not provided by UAS. 

Mount the on/off switch in a convenient location.

5.3 SOLENOID VALVE ENCLOSURE WIRING

The solenoid valves at the MCB must be wired correctly 

to the pulse control panel. Refer to Figure 8 when 

making connections from the pulse control panel to the 

solenoid valve enclosure(s). The system pulses with "1" 

as the first pulse, "2" as the second pulse, "3" as the 

third pulse, etc.
Unless specified on the UAS sales order, the customer 

will supply interconnecting material (conduit, wiring, 

etc.) from the pulse controls to the dust collector.

6.  OPERATION

6.1 START-UP

1.  Inspect the installation area and make certain no 

tools, parts, etc. have been left on or inside the  

MCB unit. Check each blower discharge  

to make certain it is free from all debris.

 

!

  D A N G E R

ELECTRIC SHOCK HAZARD

All electrical work should be performed by a qualified 

electrician in accordance with local electrical codes. 

Disconnect electrical power before installing or 

servicing any electrical component.

C A U T I O N

Avoid mounting the cleaning panel on the collector due 

to vibration generated from blower assembly and the 

pulsing system.

 

!

  WA R N I N G

Never operate the dust collector without the front 

access panel properly installed.

Prior to unit start-up, all installation set-up instructions 

must be completed as specified by this manual and 

DPM/DPC Controls Installation and Operation Manual

as well as any manuals supplied by other equipment 

manufacturers, as they apply to your dust collector.

Summary of Contents for CLARCOR MCB 06-01-S

Page 1: ...Cross Ventilation Cartridge Dust Collector l MCB Series OWNER S MANUAL ...

Page 2: ...mation available when contacting UAS UAS ORDER __________________________________________________________ UNIT MODEL _ ________________________________________________________ UNIT SERIAL _ ________________________________________________________ CARTRIDGE FILTER PART ______________________________________________ SYSTEM ACCESSORIES _________________________________________________________________...

Page 3: ... 5 1 1 Digital Pulse Monitor DPM Panel Installation 10 5 1 2 Digital Pulse Control DPC Panel Installation 10 5 1 3 Final Connections For All Gauge Options 10 5 2 Electrical Connections For Booth Lights 10 5 3 Solenoid Valve Enclosure Wiring 10 6 OPERATION 10 6 1 Start Up 10 6 2 Operating Adjustments 12 6 2 1 Digital Pulse Monitor Panel DPM 12 6 2 2 Digital Pulse Control Panel DPC 12 7 SERVICE 12 7...

Page 4: ...accumulation which may result in flash over or fire damage The MCB system should not be used for support of personnel or material Operate only in safe and serviceable condition DANGER WARNING CAUTION C A U T I O N This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and the word DANG...

Page 5: ...eaning in the work environment or as part of your manufacturing process As you review this manual refer to Figure 1 and 2 for assistance in locating unit parts 2 3 AIR FILTERING OPERATION During the air filtering operation contaminated air enters the Mcb dust collector through the door louvers The inlet louvers allows heavier particles to fall into the dust storage drawer The contaminated air then...

Page 6: ...2 Revised 03 15 MCB Crossflow Dust Collector Figure 1 MCB Operation Detail 44 10343 0001 ...

Page 7: ...3 Revised 03 15 MCB Crossflow Dust Collector Figure 2 Typical MCB Dust Collector With Booth Enclosure Installation 44 10344 0003 ...

Page 8: ... to be installed the modules need to be spaced with a 1 gap between side panels A UAS supplied trim strip will bridge the gap between the units 3 To install the trim strip remove all fasteners on the front panel of the adjoining corner from both cabinets Locate the trim strip so as to match the cabinet bolt pattern and re fasten the screws Repeat as necessary for additional modules 4 3 1 Compresse...

Page 9: ...5 Revised 03 15 MCB Crossflow Dust Collector Figure 3 MCB Installation Detail 44 10360 0001 ...

Page 10: ...t wall bracket only has one See Figure 5 2 On the inlet side of all modules remove the top row of fasteners excluding the ones holding the trim strip in place Locate the top panel support bracket using the fasteners attach to each module 3 Starting at a corner lay the wall base channel in place squared to the unit and against the vertical corner channel Sections of the base channel should fit tigh...

Page 11: ...7 Revised 03 15 MCB Crossflow Dust Collector Figure 4 Motor Installation Diagram 44 10342 0001 ...

Page 12: ...8 Revised 03 15 MCB Crossflow Dust Collector Figure 5 MCB Booth Assembly 44 10361 0001 ...

Page 13: ...9 Revised 03 15 MCB Crossflow Dust Collector Figure 6 Booth Panel Interlock Connection ...

Page 14: ...ol DPC panel remove it from the box Instructions for mounting and connecting the panel are available in the DPM DPC Installation and Owner s Manual The panel should be installed within close proximity of the unit as shown in Figure 7 The DPM DPC panel requires field electrical connections 5 1 3 FINAL CONNECTIONS FOR ALL GAUGE OPTIONS For all pulse control panels connect the black plastic pressure ...

Page 15: ...11 Revised 03 15 MCB Crossflow Dust Collector Figure 7 MCB Pressure Gauge Installation 44 10350 0001 ...

Page 16: ... a pulse If the delivery capability of your compressed air source cannot return the manifold pressure to above 90 PSIG during the Pulse Delay factory set at 10 sec interval adjust the pulse delay at the timerboard and monitor the pressure A longer interval will raise the operating pressure which is the pulse delay Adjust from position 2 or position 3 on the timerboard Allow sufficient time for the...

Page 17: ...13 Revised 03 15 MCB Crossflow Dust Collector Figure 8 Solenoid Wiring to Pulse Controls 61 10017 0001 REV B ...

Page 18: ...ng grease The recommended grease is Chevron SRI 2 Periodically inspect the fan wheel coupling mounting bolts for tightness Re tighten as necessary to ensure the fan wheel does not loosen and come in contact with and rub the inlet bell C A U T I O N Drawers may be heavy due to weight of collected dust 2 Replacement cartridge filters should be ordered when the differential pressure across the filter...

Page 19: ...l excessive pressure drop over 5 on filter monitor panel Compressed air supply problems Check incoming compressed air for proper pressure 90 110 PSIG 6 4 7 2 BAR pulse flow 1 7 SCF standard cubic feet 48 1 liters per pulse and pulse duration 100 milli seconds Correct any problems Pulse cleaning system not functioning properly Check incoming 110 115 VAC power to cleaning control panel Check for blo...

Page 20: ...16 Revised 03 15 MCB Crossflow Dust Collector 9 ILLUSTRATED PARTS 6 and 9 Foot Wide Module ...

Page 21: ...ER BOARD Not Shown SOLENOID ENCLOSURE 4 POSITION SOLENOID ENCLOSURE 6 POSITION SOLENOID REPAIR KIT Not Shown SOLENOID VALVE REPLACEMENT Not Shown LIGHTING FIXTURE 2 BULB FLUORESCENT FINISHING PLUG 2 1 4 DIA SCREW HEX WASHER 5 16 18 x 3 4 LG SWAGEFORM BLOWER WHEEL SIZE SPECIFIC TO UNIT BLOWER INLET CONE CONSULT UAS CARTRIDGE FILTER VIEW LABEL ON END OF FILTER AND CONSULT UAS 1 4 NYLON TUBING FITTIN...

Page 22: ...18 Revised 03 15 MCB Crossflow Dust Collector 11 ILLUSTRATED PARTS 3 Foot Wide Module ...

Page 23: ...OSURE 2 POSITION SOLENOID REPAIR KIT Not Shown SOLENOID VALVE REPLACEMENT Not Shown FINISHING PLUG 2 1 4 DIA SCREW HEX WASHER 5 16 18 x 3 4 LG SWAGEFORM BLOWER WHEEL BLOWER INLET CONE CARTRIDGE FILTER VIEW LABEL ON END OF FILTER AND CONSULT UAS TUBE FITTING 90 DEG ELBOW I 8 NPT MALE x 1 4 TUBE PLUG PIPE 1 NPT BLACK IRON LATCH HANDLE INLET LOUVER DOOR BLOWER ASSEMBLY SEALANT GORE TEX CONSULT UAS 02...

Page 24: ...authorized repairs or modifications UAS makes no warranty as to goods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORALOR IMPLIED INCLUDINGANYIMPLIED WARRANT...

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