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AeroCut X OPERATION MANUAL 

53 

 

Troubleshooting 

 

Papers are not fed well. 

 

Turn up Upper suction. 

 

Shorten the PAPER FEED WORK TIME.    i.e. less than 1.0 

 

Check if the paper guides on the feed table hold sheets too tight. 

 

Make sure that the paper edges are not curled or waved. 

 

Make sure that the papers are not heavily electric static charged. 

 

 

The machine feeds double-sheets. 

 

Turn down Upper suction. 

 

Turn up Lower suction. 

 

Make sure that the papers are not heavily electric static charged. 

 

Lengthen the PAPER FEED WORK TIME.    i.e. 2.0 

 

 

The machine detects double-feed mistakenly. 

 

Adjust the sensitivity of the double-feed detection sensor. 

 

The  detection  sensor  detects  double  feed  by  checking  the  edge  of  sheets.    It  is 
recommended not to print on the sheet edge.

 

 

 

Cut skewing 

 

Make sure that the stock is put on the feed table correctly. 

 

Check whether the skewings are consistent or inconsistent. 

If skewings are consistent 

+ Make the skewing adjust via the skew adjustment dial. 

+ Set the paper guides without play. 

Do not set them too tight as the sheet may not be fed well. 

If skewings are inconsistent 

+ Shorten the PAPER FEED WORK TIME.    i.e. less than 1.0   

+ Make sure that the sheets are printed consistently and aligned well. 

 

 

Paper jam often occurs. 

 

Make sure that papers, paper strips or paper dusts not remain inside of the machine. 

 

Check the conditions of the paper stock. 

 

 

Summary of Contents for AeroCut X

Page 1: ...OPERATION MANUAL UCHIDA YOKO CO LTD 78 708 V1 00...

Page 2: ...r damage to property Definition of Symbols and Notes In this manual the following names and signs stand for possible dangers Caution This symbol stands for an endangering situation that may occur Disr...

Page 3: ...ce or inspection There is a danger of receiving an injury When you install a machine please install to a place with no dust and the place which is not influenced with a liquid It becomes the cause of...

Page 4: ...the power on 11 2 3 Initial position 12 2 4 Input 12 2 5 Set 13 2 6 Paper setting 14 2 7 Waste box setting 15 2 8 Stacker setting 15 2 8 1 Card stacker and Card stacker wire settings 15 2 8 2 Stacker...

Page 5: ...nt 37 5 1 3 Side blow adjustment 37 5 1 4 Air blow adjustment 38 5 1 5 PAPER FEED WORK TIME adjustment 38 5 1 6 Sensitivity of Double feed sensor 38 5 2 Change speed 39 5 3 Skew adjustment 39 5 4 Crea...

Page 6: ...parts No Name No Name 01 Safety cover 09 Touch panel 02 Skew adjustment dial 10 Stacker table 03 Feed table 11 Delivery guide 04 Power switch 12 Margin slitter unit 05 Inlet 13 Gutter slitter unit 06...

Page 7: ...lt in severe injury Don t touch any rotating part There is a danger of receiving an injury Don t open the cover of the equipment There is a danger of receiving an injury or electric shock Caution Don...

Page 8: ...es Operation manual Template Electric power cord Waste box Stacker end Business card partition Card stacker Paper guide Small Paper guide Large Feed paper long guide Stacker paper long guide Spanner H...

Page 9: ...Page 21 MANU SET Page 23 FLEX MODE Page 25 Setting Page 45 Counter Page 18 Initial position Page 12 Pause Page 16 Stop Page 18 Compensation Page 40 Cut mark Page 13 MANU SET screen Read Page 29 Copy...

Page 10: ...paper jam Papers that have ink or toner not fused properly It may cause contaminating the work and the machine Papers that are too slippery It may cause miss feed or inaccurate results Prints that are...

Page 11: ...AeroCut X OPERATION MANUAL 10 1 5Layout terminology...

Page 12: ...connect the power cord to a grounded outlet If the ground is not securely connected it could lead to electric shock or fire AC 200 240V 50 60Hz Electric power cord Unlock Lock Lock nut Turn the Adjust...

Page 13: ...button The slitters will move to their initial position automatically Then the button changes to SET 2 4 Input Enter the cut pattern Enter the number of sheets for operation When 0 is entered in the n...

Page 14: ...h set completed During the interval the machine stops feeding until the entered interval time is elapsed Touch the screen to have CUT MARK to activate cut mark registration When it is on the machine r...

Page 15: ...the feed table Use the paper guide Large and paper guides Small to fix the sheets Note Paper loading capacity is 4 00 Make sure that the paper stack does not exceed the MAX label It affects finishing...

Page 16: ...f the feed tray and tighten the screws 2 7 Waste box setting Place the Waste box under the Chute 2 8 Stacker setting 2 8 1 Card stacker and Card stacker wire settings Use the Card stacker when cutting...

Page 17: ...en cutting papers into Post cards When cutting papers into Business cards Press the PAUSE button before starting to process After pressing the Start button the machine will pause near the ejection of...

Page 18: ...RATION MANUAL 17 Place the business card partitions according to the positions of the paused cards 2 8 2 Stacker paper long guide When finishing long papers use the Stacker paper long guide Business c...

Page 19: ...s in quantity the machine stops automatically Do not open the Safety cover while the machine is running Machine will stop immediately 2 10 Stop Press STOP and the machine will make an EMERGENCY stop e...

Page 20: ...e is stopped with STOP or END button Press to reset the counter to 0 The total counter indicates the accumulated number of finished sheets when the machine is stopped with STOP or END button Press to...

Page 21: ...AeroCut X OPERATION MANUAL 20 2 12 Power off Make sure that the machine is stopped Return to the Home screen Turn off the Power switch Home screen...

Page 22: ...ady stored in the machine In MANUSET mode user programs can be created and stored into the machine In FLEX MODE you can generate user data with a lot of flexibility in layout And also these data can b...

Page 23: ...pattern can be checked in detail and the measurements can be changed Refer to MANUSET for measurement setting procedures Copy the selected cutting pattern to FLEX MODE then move to FLEX MODE screen Co...

Page 24: ...number to change the value Measurement A R can be customized Measurement S T will be calculated automatically Move to User Program Selection Screen Copy the selected cutting pattern to FLEX MODE then...

Page 25: ...Leading edge size It doesn t make the first cut if 0 is entered F Top margin size 0 or 0 125 2 25 G Cut mark Position Only smaller number than the front margin can be entered H Gutter size 0 08 Depend...

Page 26: ...perforate per page This allows the machine to finish jobs which MANU SET cannot finish such as multiple sizes of cards from a page and pass through pages without any actions Move to User Program Sele...

Page 27: ...Cut X OPERATION MANUAL 26 The picture below is an example which will explain how to input values Cut Crease Press the number to change the value When data input is completed press NEXT to the next scr...

Page 28: ...creaser or X perforator Every time the switch is pressed the selected operation changes If the pitch of 0 0 is input all the pitches after that one are corrected to 0 0 no operation Pressing SAME PITC...

Page 29: ...E user data can be stored SAVE READ procedures are same in each mode 3 5 1 Save Can store the contents of the MANUSET or FLEX MODE Press the SAVE Press the button in which you wish to make a registrat...

Page 30: ...s message will be shown if SAVE was pressed Then press OK and save data Saved user data can be deleted with a press of CLEAR 3 5 2 Read Can store the contents of the MANUSET or FLEX MODE Press the REA...

Page 31: ...ls of the program for retrieval Data can be accessed with a press OK 3 5 3 Copy and Paste Job name After pressing NAME COPY select the job name you want to copy and it will be copied to the box below...

Page 32: ...ttach the delivery guide instead in order to avoid paper jam Attach Y Perforator unit Be sure to hold the perforator with both hands and attach it as shown in the figure Fasten knobs to fix the positi...

Page 33: ...e not positioned to come into contact with the lower blades remove the perforator from the main body for adjustment Loosen the two knurled head screws to remove the perforator cartridge cover Loosen t...

Page 34: ...The height of the upper blades can be individually adjusted Shift the perforator lock lever to the right and raise the upper blades Adjust a height adjustment screw in the up direction if it is cutti...

Page 35: ...E SHEET Automatic job changeover 1 The machine reads the barcode and compares to the selected job 2 If the job number read is different from the job selected the machine will recall the job number rea...

Page 36: ...up Slow Fast 1 2 3 4 5 6 7 8 9 10 A4 Post card Business card Select the card stacking method When AeroCut XPro starts operation the conveyor also starts to drive automatically The conveyor drives for...

Page 37: ...1 1 Upper suction adjustment Default 1 2 3 4 5 6 7 8 9 10 Reduce double feed Easier to feed Double paper feeds may occur in case of feeding thin or low density papers In such cases turn down the VACUU...

Page 38: ...with statics may cause double paper feed In such cases turn up the blower 5 1 3 Side blow adjustment Default 1 2 3 4 5 6 7 8 9 10 Reduce skew Reduce double feed Easy to feed BLOWER will be turned off...

Page 39: ...g Paper fed work time can be adjusted with a fraction of 0 1s 5 1 6 Sensitivity of Double feed sensor Default High sensitive Low sensitive If the machine detects double feed even with a single sheet l...

Page 40: ...reaser adjustment Turn the lever shown in the drawing below to adjust the crease depth If creasing pressure is not enough even the lever is adjusted pressing CREASE 1 button and changing creasing mode...

Page 41: ...5 5 1 In cases cutting positions don t match to image positions Image shift compensation tab will pop up by pressing i button Select an Image shift compensation setting patterns of Image shift compen...

Page 42: ...s it should be the images on the cards seem moved to the bottom Enter a correction value in B to cut the top margin wider If the top margin was printed narrower than as it should be the images on the...

Page 43: ...s are changed all parameters such as card size and gutter size will be changed as well Must be from 80 to 120 EX If printing should be 4 000 width but actual printing is 4 080 input 102 0 into D When...

Page 44: ...be added to each total measurements which are circled on the image below Then A B C and D will be reset to 0 000 You can change the measurement by 0 002 Each adjustment should be within 0 080 at one...

Page 45: ...he most Without cut mark Input the difference between inputted value and actual measurement into F EX In case input value is 0 600 and cut measurement is 0 550 input 0 050 to F You can input 0 400 at...

Page 46: ...oCut X OPERATION MANUAL 45 6 Manual control 6 1 Settings screen Feed roller will rotate Inching Feed roller will rotate in reverse Inching Guillotine will move once Crease will move Feed table will mo...

Page 47: ...SLITTER button will appear 6 3 Paper jam Enter settings screen press buttons to inch the rollers forward backward and remove the jammed paper If paper is stuck around the guillotine section press CUT...

Page 48: ...mains inside the machine Remove the paper 06 Timeout error 1 Paper was not fed within a set time period Check the paper feeder 07 Timeout error 2 Paper did not pass through within a set time period Re...

Page 49: ...nside the machine Note Cut mark sensor detects the black mark by infrared light Some types of toner or ink may reflect the infrared light and cause the sensor not reading the cut mark Please inactivat...

Page 50: ...dead center 22 Bottom margin error Correct the bottom margin to fit in the value range below 23 Top margin error Correct the top margin to fit in the value range below 24 Crease back margin error Corr...

Page 51: ...MODE input error 3 Make sure for the first cut line must be 0 785 or shorter from the edge of the paper If you want to cut off 0 785 or more please cut off 0 785 or less at first and then cut off agai...

Page 52: ...error2 A wrong barcode was detected Check the barcode 61 Eject the paper inside the machine Check the paper size 62 Double feed error Check the paper or paper path Eject the paper inside the machine...

Page 53: ...lue range below The maximum value is subject to change depending on the entered paper size Leading edge margin and cut mark margin warning Correct the measurement so that the leading margin becomes la...

Page 54: ...he sensitivity of the double feed detection sensor The detection sensor detects double feed by checking the edge of sheets It is recommended not to print on the sheet edge Cut skewing Make sure that t...

Page 55: ...ding method Tri suction upper belt feeding mechanism Input tray capacity MAX 4 000 Speed 8 6 sheets per minute 21 business cards from SRA3 Machine dimensions inch W41 81x D30 12x H42 32 Occupancy area...

Page 56: ...e whenever required If this Operation Manual is stained or lost make contact with the distributor or our salesman or customer service section to ask for a new operation manual after making sure of its...

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