UEi 053533509175, Instruction Manual

Page 1: ...F C o m T e s t Prs Tem p Exch Test Room CO Combustion Analyzer C165 CO C O 2 T E M P P R S INSTRUCTION MANUAL ENGLISH C165 Residential Commercial Combustion Analyzer www calcert com sales calcert com 1 800 544 2843 0 5 10 15 20 25 30 ...

Page 2: ...Kane Wireless Printer App Home Android Screen 16 Kane Wireless Printer App Android Settings Screen 16 Kane Wireless Printer App Android Personal Details Screen 16 Temperature Testing 17 Pressure Temperature Testing 17 Pressure Measurement Good Practice 17 Large Bore Tubing Issues 17 Analyzer Specification 18 19 Certification 19 Electromagnetic Compatibility 19 Where To Test 20 21 What Results Are ...

Page 3: ...yzer must only be used in well ventilated locations by trained and competent persons after due consideration of all potential hazards Users of portable gas detectors are recommended to conduct a bump check before relying on the unit to verify an atmosphere is free from hazard A bump test is a means of verifying that an instrument is working within acceptable limits by briefly exposing to a known g...

Page 4: ...ective Rubber Boot with Magnets O Serial Number QR Code Serial Number viewable under Protective Boot P Sensors Fitted label under Protective Boot Sensors that can be fitted in unit when shipped CO H2 CO CO2 NO O2 Q Battery Compartment under Protective Boot R Grip Indentation Indentation for fingers to grip analyzer S Water Trap Drain Plug Red plug take caution NOT to damage plug when removing prot...

Page 5: ... Analyzer C165 CO C O 2 T E M P P R S ANALYZER OVERVIEW CONT A Sensors Fitted CO NO CO H2 CO2 O2 Serial No UEiTEST INSTRUMENTS B C D E F G H I J M N T U W V X L K Q S R P O T2 T1 P2 P1 TOP BOTTOM Narrow Pin MUST be on the Right hand side Flue Probe Temperature Plug Plugs into T1 Flue Probe Gas Inlet Plug Red Connector plugs into Flue Gas Inlet www calcert com sales calcert com 1 800 544 2843 0 5 1...

Page 6: ...allation of boilers A low flow detection system warns of low flow and switches the pump off This also helps to prevent water ingress from overfilled water traps The analyzer has a protective rubber boot with magnets for hands free operation and is supplied with a probe with an integral temperature sensor A large 6 line display provides the user with relevant information All data can be printed via...

Page 7: ...or O2 prior to shutting the unit off The meter will not switch off until the CO reading is below 20 ppm CAUTION The probe will be hot from flue gases Remove the probe from the flue and allow it to cool naturally Do not immerse the probe in water as this will be drawn into the analyzer and damage the flue probe and the pump and sensors NOTE Take care when inserting the temperature probes as the pin...

Page 8: ...he flue Use the flue probes depth stop cone to set the position With balanced flues make sure the probe is positioned into the flue so no air can back flush into the probe CAUTION Ensure the flue probe handle does not get hot 20 Boiler Flue CO OVER RANGE PROTECTION PUMP The analyzer s intelligent protection system will automatically activate the protection pump once an over gas condition is detect...

Page 9: ...To EXIT the MENU at any time simply move the rotary switch to any position other than Menu Any changes that have not been entered will be ignored MAIN MENU SUB MENU OPTIONS COMMENTS UNITS FUEL TYPE NAT GAS TOWN GAS COKE GAS PROPANE BUTANE LPG LIGHT OIL BIO OIL WOOD PELLETS BIO GAS USER 1 to 5 FUEL ORIGIN UK FRANCE SPAIN N AMERICA BELGIUM NETHERLAND EFFICIENCY GROSS NET GROSS COND NET COND PRESSURE...

Page 10: ...han Menu Any changes that have not been entered will be ignored MAIN MENU SUB MENU OPTIONS COMMENTS REPORT AUX Stored AUX tests VIEW DEL ALL BACK COMBUSTION Stored combustion tests VIEW DEL ALL BACK COMMISSION Stored commission tests VIEW DEL ALL BACK PRS TEMP Stored pressure tests VIEW DEL ALL BACK EXCH Stored exchange tests VIEW DEL ALL BACK ROOM CO Stored room CO tests VIEW DEL ALL BACK HEADER ...

Page 11: ...system conditions are stable The rotary switch can be used to display the following information FLUE 1 Fuel type can be changed via MENU or STATUS setting Carbon Dioxide Oxygen left after combustion Should be 20 9 0 3 in fresh air Gross efficiency Flue temperature F Inlet temperature F Normally set by flue probe during fresh air purge Press to print a full combustion test or send to Smart Device v...

Page 12: ...u option SCREEN Press Use and to navigate to the sub menu option AUX Press The display will show Press and a third line will appear Use and to navigate to the desired parameter to be displayed on line 1 Press to select the parameter for Line 1 and repeat the process to select the display parameter for all four lines and then EXIT Rotate the dial from MENU to AUX to display all your chosen settings...

Page 13: ...GER INTEGRITY TEST There are many methods to test heat exchange integrity One of these is to observe the Excess Air O2 and CO readings both before and after the blower turns on If the heat exchanger is sealed your O2 and CO readings should remain fairly stable A breach in the heat exchanger may allow fresh air to be forced into the flue after the blower turns on due to pressure increase in the ple...

Page 14: ... Use or Arrow Buttons to select Printer Press button Use or Arrow Buttons to select Printer type Wireless KM IRP Kane IRP 2 Serial Wireless Printer App Please see pages 15 and 16 To charge Printer if one is included with Printer please use included USB Cable www calcert com sales calcert com 1 800 544 2843 0 5 10 15 20 25 30 ...

Page 15: ...UT screen Select EMAIL PRINTOUT A message window will open Enter email address Add message notes to Printout Send message Select CLEAR CONSOLE to delete a Printout Press to Confirm deletion To print Saved LOGS from Analyzer to App To print Saved LOGS from Analyzer to App Rotate Selector dial to MENU Press or Arrow Buttons to select LOGS Press Button In the LOGS screen Press Button to VIEW Press or...

Page 16: ...nnect an analyzer Select disconnect from Printout screen Adding Notes Emailing from the Kane Wireless Printer App After a report is on the app Press the Pen icon on the top right of the app screen Press Write your note here and you can type your notes for the report Press OK icon when done and it will save the note under the report Press the 3 vertical dots icon on the right side of the screen Fro...

Page 17: ...Flow Temp Eg Return Temp Differential Temp Press to print a full pressure test or send to Smart Device via optional Wireless module Hold for 2 seconds to log a pressure report PRESSURE MEASUREMENT GOOD PRACTICE WARNING Before using the UEi C165 to measure the pressure of a gas air ratio valve read the manufacturer s manual thoroughly If in doubt contact the manufuctuer After adjusting a gas air ra...

Page 18: ... 5 reading unspecified 0 3 volume 1 0 reading 1 0 reading 0 2 reading 5 reading Nitric Oxide Sensor optional 0 to 100ppm Overrange to 1500ppm 1ppm 2ppm 30ppm 1 5ppm 100ppm 1 5 reading 100ppm Pressure differential Nominal range 32 Maximum over range without damage to sensor is 60 0 2 mbar 0 080 inWC 1 mbar 0 401 inWC 80 mbar 32 inWC Maximum 0 001 mbar 25 mbar 0 001 inWC 10 016 0 005 mbar 0 002 inWC...

Page 19: ...2017 IEC62321 7 1 2015 IEC62321 6 2015 AHRI 1260 ELECTROMAGNETIC COMPATIBILITY European Council Directive 89 336 EEC requires electronic equipment not to generate electromagnetic disturbances exceeding defined levels and have adequate immunity levels for normal operation Specific standards applicable to this analyzer are stated below As there are electrical products in use pre dating this Directiv...

Page 20: ... O2 CO2 CO Stack Temp Efficiency Hi Low fire Gas Pressure Supply and Return Water temp 80 Furnace Verify proper combustion O2 CO2 CO Stack Temp Vent Pressure Efficiency Verify Set Up Gas Pressure Test Limit Switch Pressure Switch Verify proper operation Static Duct Pressure Temperature Rise AC side Static Pressure Drop across coils to condensing unit 90 Furnace Verify proper combustion O2 CO2 CO S...

Page 21: ...essure Temperature Rise AC side Static Pressure Drop across coils WHAT RESULTS ARE GENERALLY ACCEPTABLE Atmospheric Gas Fixed Burners Gas Fired Burners Oil Fired burners 2 Oil Fuel Positive Overfire Gas Oil Oxygen 7 to 9 O2 3 to 6 O2 4 to 7 O2 3 to 9 O2 Stack temperature 325 to 500 F 275 to 500 F 325 to 600 F Draft Water Column Inches 02 to 0 4 InWC 02 to 0 4 InWC 04 to 0 6 InWC 02 to 0 4 InWC Car...

Page 22: ...rvice of this instrument is to be performed by qualified personnel only Improper repair or service could result in physical degradation of the instrument This could alter the protection from personal injury this meter provides to the operator Perform only those maintenance tasks that you are qualified to do COLD WEATHER PRECAUTIONS It is important you keep your flue gas analyzer in a warm and dry ...

Page 23: ...rtment Take great care to ensure they are fitted with the correct battery polarity Replace the battery cover and the protective rubber boot Time and Date When changing the batteries the time and date will need setting Battery Disposal Always dispose of depleted batteries using approved disposal methods that protect the environment Battery Charging Ensure that you use the correct charger This unit ...

Page 24: ...eak detectors Any accessories that are returned will be checked Packing Your Analyzer Put analyzer and probes back in their cases The case should be put into a box with 1 2 inches of packing on each side for protection When shipping an analyzer only use a shoe box size container with enough packing to fill the empty space Print out the service paperwork RMA sent to you and include it in the packag...

Page 25: ... temperature and then reference a slide scale that would give you the relative efficiency number UEi s electronic combustion analyzers perform the measurements on a continuous basis and can calculate the efficiency as adjustments are being made Combine this with a printout and you are able to provide a before and after comparison of the combus tion equipment in relatively little time as part of no...

Page 26: ...me inoperative from such defects the unit will be repaired or replaced at UEi s option This warranty covers normal use and does not cover damage which occurs in shipment or failure which results from alteration tampering accident misuse abuse neglect or improper maintenance Batteries and consequential damage resulting from failed bat teries are not covered by warranty Any implied warranties includ...