UEi K9206, Instruction Manual

Page 1: ...F2 AIRFILTER Kane International SF1 PR ESSU RE PR ESSU RE WAT ER TR AP BATTER Y EN CLO SURE K9206 1 800 547 5740 Fax 503 643 6322 www ueitest com Email info ueitest com INSTRUCTION MANUAL ENGLISH Quintox Flue Gas Analyzer ...

Page 2: ... 11 Analyzer connections 12 GETTING STARTED 12 Before taking readings 12 Menu all the options 13 STATUS ESTABLISHING THE ANALYZER S SET UP 14 SETUP CONFIGURING THE ANALYZER S SET UP 16 Language 16 Main purge 17 Printer 17 Auto set time 18 Set time 18 Set date 19 Heater status 19 Select analyzer unit serial number 19 Bluetooth set up 19 Bluetooth passkey 19 ANALYZER UNITS CONFIGURES ALL THE DATA SO...

Page 3: ... FIRST TIME 25 Safety warning 25 First time use 25 NORMAL START UP SEQUENCE 26 Every time you use the analyzer 26 Automatic calibration 26 MAIN MEASUREMENT SCREEN 27 In small font mode 27 In large font mode 28 SAMPLING THE FLUE GAS 30 LONG TERM MONITORING 30 KMDM220 GAS CONDITIONING MODULE 31 Setting up KMDM220 31 MAINTENANCE 32 Emptying and cleaning the in line water trap 32 Changing the particle...

Page 4: ...20 39 Probe 39 Optional portable printers 39 APPENDICES 40 A PARAMETER MEANINGS 40 B NOx CALCULATIONS 42 ONLY AN NO SENSOR FITTED 42 Working in ppm NOx referenced to NO 42 Working in mg m3 NOx referenced to NO or NO2 42 Working in mg m3 referenced to NO 42 Working in mg m3 NOx referenced to NO2 42 Normalizing readings 42 BOTH NO AND NO2 SENSORS FITTED 43 Working in ppm NOx NO NO2 43 Working in mg ...

Page 5: ...storage memory 64k records Graphical display with choice of large or small fonts Battery rechargeable via main unit or main charger MAIN ANALYZER UNIT AS STANDARD K9206 P Measures Oxygen Ambient temperature Atmospheric pressure Inlet temperature Flue temperature Differential pressure Features Main purge Flow control NiMh battery packs Plain paper printer Flow control To compensate for different su...

Page 6: ...gh low CO protection solenoid and pump WTS9206P Pumped water trap KMHL3000 Heated line KMHP1200 Heated probe KMDM110 Gas conditioning module SPARE PARTS LIST OS11 Oxygen Sensor DP12 Printer ribbon 5 and paper 10 DP20 Printer paper 20 rolls SF1 Chemical filter KMAF2 Particle filter assembly PF2 10 Particle filter ten pack WN8 Water trap filter pack BP9206 Battery pack WTS9106 Water trap assembly 19...

Page 7: ...ces within range will be displayed in icon form The K9206 handset will be displayed as K9206HS 999999107 where the 9 digit number is the serial number of the handset Double click on this Now follow the instructions Then enter the passkey 1111 Click on the TICK BOX and then AT SERIAL CONFIGURE and then FINISH Now click on KANELIVE to initiate the program Select your analyzer type by clicking on the...

Page 8: ...NDSET FEATURES INFRARED LED REMOTE LEAD SOCKET 8 PIN DIN BATTERY COMPARTMENT BACK MENU KEY STORE KEY SCROLL UP KEY SCROLL DOWN KEY SERIAL USB CONNECTION ON OFF KEY ENTER KEY PRINT KEY PUMP ON OFF KEY GRAPHICAL DISPLAY PROTECTIVE COVER ...

Page 9: ...ER PARTICLE FILTER BATTERY ENCLOSURE PRINTER UNIT HANDSET STORED IN POCKET PRINTER UNIT GAS ANALYSER P R E S S U R E P R E S S U R E W A T E R T R A P Kane International SF1 AF2 AIR FILTER CONNECTION LEAD FOR OXYGEN SENSOR WATERTRAP LOCATED ON SIDE OF INSTRUMENT INSTRUMENT CASE ACCESSORY STORAGE SPACE LEADS WATERTRAP ETC PRESSURE DRAFT PORTS ...

Page 10: ...ESSU RE PR ESSU RE WAT ER TR AP BATTER Y EN CLO SURE INSTRUMENT CASE WATERTRAP CONNECTION DUAL PRESSURE PORTS OXYGEN SENSOR PRINTER UNIT REMOTE HANDSET CONNECTION 8 PIN DIN BATTERY ENCLOSURE PRESSURE PRESSURE WATER TRAP OXYGEN SENSOR CONNECTOR FLUE SOCKET INLET SOCKET RED POWER LED AUX CONNECTOR 25 PIN D CHARGER INPUT SOCKET REMOTE HANDSET CONNECTION 8 PIN DIN ANALYZER ON SWITCH ...

Page 11: ...NECTION FLUE PRINTER UNIT GAS ANALYSER P R E S S U R E P R E S S U R E W A T E R T R A P WATERTRAP LOCATED ON SPIGOT IN CASE PROBE GAS CONNECTION TO WATERTRAP DEPTH STOP CONE PROBE HANDLE Kane International SF1 AF2 AIR FILTER SOCKET FOR OPTIONAL AIR INLET TEMPERATURE PROBE ...

Page 12: ...ff but charging the display will show the Kane logo and a battery charging icon in the bottom right hand corner of the handset screen Note The handset battery is charged via the external battery charger and not from the analyzer s internal battery Once the handset battery is fully charged the icon will disappear from the screen The handset can also be charged directly using the main charger as use...

Page 13: ...t STATUS as described below MENU ALL THE OPTIONS Press the MENU key The symbol acts as the cursor It can be moved up or down by pressing the UP or DOWN keys Having made a selection press the ENTER key The bottom line of this screen lists the time the date the number of satellites being received the Bluetooth connection status the estimated charge in the handset battery ...

Page 14: ...is screen lists the software version in the handset the handset serial number the analyzer unit software version number the analyzer unit serial number the estimated charge in the main battery the estimated charge in the heater battery if fitted the number of days before annual re calibration is due ...

Page 15: ...15 Press DOWN to move to the next screen Press DOWN to move to the next screen Press DOWN to move back to the first screen Press PRINT to print this status on the analyzer s printer Press MENU to EXIT ...

Page 16: ...16 SETUP CONFIGURING THE ANALYZER S SETUP LANGUAGE Align cursor using UP or DOWN keys then press ENTER Use UP or DOWN keys to scroll through the selection Press ENTER to select ...

Page 17: ...ically control the pump flow This may be required for some regulatory test protocols After switch on the first purge interval is automatically set to 10 minutes if the optional IR module is fitted Changes in the purge interval are implemented after completion of the next purge cycle To implement a change immediately perform a MANUAL AIR ZERO PRINTER This sets the destination for outputs from the h...

Page 18: ...lly from the GPS signals Select NO to maintain manual setting Use UP or DOWN keys to scroll through the selection Press ENTER to select SET TIME This function is locked off if AUTO SET TIME is activated or reports have been logged If this function is locked delete the reports If manual setting is enabled use UP or DOWN keys to change values Press ENTER to select ...

Page 19: ...lect SELECT ANALYZER UNIT SERIAL NUMBER If more than one analyzer unit is within Bluetooth range the handset needs to be set to communicate with the correct unit Use UP or DOWN keys to scroll through the selection Press ENTER to select BLUETOOTH SET UP The handset can communicate with an analyzer unit or a PC Bluetooth can also be switched off and a cable can be used Use UP or DOWN keys to scroll ...

Page 20: ... are 5 User Fuels that can be loaded from a PC The title of these user fuels can be edited using the keypad on the handset Use UP or DOWN keys to scroll through the selection Press ENTER to select EFFICIENCY Select NET or GROSS condensing net condensing gross efficiency calculation Use UP or DOWN keys to scroll through the selection Press ENTER to select GAS UNITS Select ppm or ppmn or mg m3 or mg...

Page 21: ...r defined by local regulations Typically 5 NO2 is added to an NO reading The value can be user set SUM adds the readings from an NO sensor and an NO2 sensor when fitted NO calculates an NOx reading from the NO reading where NOx NO x 1 1 NO2 calculates an NOx reading from the NO2 reading where NOx NO2 x 2 05 Use UP or DOWN keys to scroll through the selection Press ENTER to select CONVERSION FACTOR...

Page 22: ... is triggered SCREEN The screen display is fully configurable CONTRAST Allows the display to be darkened or lightened Default value is 14 Use UP or DOWN keys to change the digits Press ENTER to select and move to the next digit B LIGHT The switch off time for the backlight can be set for between 30 and 300 seconds Use UP or DOWN keys to change the digits Press ENTER to select and move to the next ...

Page 23: ... DOWN keys to change the selection Press ENTER to select and move to the next digit So for Lines 1 6 the screen shows The parameter to be displayed on each line can be individually selected Use UP or DOWN keys to change the selection Press ENTER to select and move to the next digit REPORTS CONFIGURES REPORTS ...

Page 24: ...e UP or DOWN keys to scroll through the selection Press ENTER to select START AUTO LOG Select YES or NO Use UP or DOWN keys to scroll through the selection Press ENTER to select START AUTO PRINTING Select YES or NO Use UP or DOWN keys to scroll through the selection Press ENTER to select HEADER 1 16 CHARACTERS Allows the printed header line YOUR COMPANY to be changed Use UP or DOWN keys to change ...

Page 25: ...entilated locations It must only be used by trained and competent persons after due consideration of all the potential hazards FIRST TIME USE Charge the batteries for 12 hours following this an overnight charge should be sufficient for an average 8 hour day There may be three battery packs that need charging the main battery the optional heater bat tery and the handset battery The handset battery ...

Page 26: ...h air the water trap is vertical the flue temperature is connected the instrument is placed on a clean flat level surface Switch ON the analyzer by pressing ON OFF on the handset You also need to press the ON OFF switch on the analyzer main unit AUTOMATIC CALIBRATION During this sequence the analyzer pumps fresh air into the sensors to allow toxic sensors to be set to zero and the oxygen sensor to...

Page 27: ...n the handset and the main unit the following will appear on the screen Press ENTER to continue and follow the instructions Once Bluetooth communication is established the main measurement screen will appear MAIN MEASUREMENT SCREEN IN SMALL FONT MODE ...

Page 28: ...in if optional IR bench is fitted TEMPERATURES displayed in C or F N F not fitted occurs for calculations when N F applies occurs when a calculation cannot be made due to an out of range value Eg zero Atmospheric pressure ATM is always displayed in mbar IN LARGE FONT MODE There are 5 screens that are accessed using the UP or DOWN keys ...

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Page 30: ...ump ON and OFF LONG TERM MONITORING There are a number of things that need to be considered for successful long term unattended monitoring The provision of enough power for the duration of the test The capability to empty the water trap Regular fresh air purging of the sensors Protection from rain or water spray from the process being monitored If a mains power source is being used it is strongly ...

Page 31: ...o the top of the heated line and a gas tight connection be made without over tightening the connections This joint must then be thermally insulated Both the heated probe and the heated line must be connected to a mains power source via a suitable Residual Current Device RCD and be left powered up for 20 minutes to achieve their operating temperature before attempting to extract sample gas When the...

Page 32: ...n care must be taken as it could be acidic If condensate spills onto the skin or clothing clean off immediately using fresh water and seek medical advice if problems occur CHANGING THE PARTICLE FILTER This is a very important part of the analyzer and should be changed regularly It prevents dust and dirty particles entering the pump and sensors and hence causing damage The filter MUST be changed wh...

Page 33: ...paper roll remove the printer cover by loosening the two screws holding it down Remove the old paper roll core and insert the new roll so that it sits as follows Feed the free end of paper into the printer through the metal slot beneath the printer ribbon Start the paper feed sequence until the paper has emerged from the top of the printer feed the loose end through the cover and refit TO START PA...

Page 34: ...o instrument Oxygen cell needs replacing Analyzer not holding charge Analyzer not charging Battery exhausted AC charger not giving correct output Fuse blown in charger plug Analyzer does not respond to flue gas Particle filter blocked Probe or tubing blocked Pump not working or damaged with contaminants Flue temperature readings erratic Temperature plug reversed in socket Faulty connection or brea...

Page 35: ...of these items Products are now labeled with a crossed out wheeled bin symbol to remind you that they can be recycled BATTERY DISPOSAL All the user replaceable batteries used in this product are NiMh and are suitable for recycling through any local waste portable battery recycling scheme ANNUAL RECERTIFICATION Although sensor life is typically more than five years the monitor should be re calibrat...

Page 36: ...very so that it is insured and traceable while in transit WHEN WE RECEIVE YOUR ANALYZER On receipt of your package our Service Engineers will inspect the analyzer and any accessories and confirm to you the total service cost Once you have accepted this the work will be carried out and upon completion the analyzer returned to you If you have any questions that we haven t answered please contact UEi...

Page 37: ...oxide NO high range 1ppm 5ppm 100ppm 5 of reading 100ppm 0 5 000ppm Nitric oxide NO low range 1ppm 2ppm 30ppm 5ppm 30ppm 0 100ppm Nitrogen dioxide NO2 1ppm 5ppm 100ppm 10ppm 500ppm 5 of reading 500ppm 0 1 000ppm Sulphur dioxide SO2 low range 1ppm 2ppm 30ppm 5ppm 30ppm 0 100ppm Sulphur dioxide SO2 high range 1ppm 5ppm 100ppm 5 of reading 100ppm 0 5 000ppm Hydrogen sulphide 1 ppm 5ppm 100ppm 5 of re...

Page 38: ... C Operating humidity 10 80 non condensing Power Supplied by K9206 Conversion Factors from a Propane Calibration Propane multiply by 1 Methane multiply by 0 1 Hexane multiply by 2 HANDSET Dimensions 8 66 long 220mm long 4 72 high 120mm high 1 96 wide 50mm wide Keypad tactile keys Display graphical with backlight and contrast control EXTENSION CABLE Specification 8 pin DIN cable Cable lengths 16 St...

Page 39: ...C to 55 C 85 RH non condensing Storage 10 C to 55 C HEATED LINE KMHL3000 Power supply 220V ac maximum 300 watts HEATED PROBE KMHP1200 Power supply 220V ac maximum 100 watts 1200mm insertion length 8 mm diameter rated to 1000 o C GAS CONDITIONING MODULE KMDM220 Power supply 220 Vac 5 amps peak PROBE Choose from a range of probe options See probe website OPTIONAL PORTABLE PRINTERS Compatible with KM...

Page 40: ...d as if 3 were measured The equation for referencing is detailed in the Appendix Oxygen referencing prevents false readings being submitted e g allowing more air into the boiler will increase the oxygen level in the flue and hence dilute any toxic gas reading Oxygen referencing gives readings as if they were undiluted NETT Nett temperature calculated by deducting the internal AMBIENT temperature f...

Page 41: ...when nitric oxide sensor fitted Reading can also be referenced to oxygen ppmn or mg m3n NO2 Nitrogen dioxide reading in ppm or mg m3 Displayed when nitrogen dioxide sensor fitted Reading can also be referenced to oxygen ppmn or mg m3n NOx Calculated total nitric oxides displayed in ppm or mg m3 Reading can also be referenced to oxygen ppmn or mg m3n SO2 Sulphur dioxide reading in ppm or mg m3 Disp...

Page 42: ...0 1000 x 18 21 857 ppmn NOx ppmn 1050 x 18 21 900 ppmn or NOx ppmn 857 x 1 05 900 ppmn WORKING IN MG M3 NOx REFERENCED TO NO OR NO2 The user can select the assumed NO2 percentage the O2 reference level and whether the NOx reading is referenced to NO or NO2 WORKING IN MG M3 REFERENCED TO NO NO in mg m3 NO in ppm multiplied by 1 34 NOx in mg m3 NO in mg m3 multiplied by 1 assumed NO2 percentage WORK...

Page 43: ...m multiplied by 2 05 NORMALIZING READINGS ppmn initial reading in ppm multiplied by 21 minus the O2norm setting and then divided by 21 minus the actual O2 reading mg m3n initial reading in mg m3 multiplied by 21 minus the O2norm setting and then divided by 21 minus the actual O2 reading ONLY AN NO2 SENSOR FITTED When there is only an NO2 sensor fitted the NOx function is disabled NO2 in mg m3 NO2 ...

Page 44: ...ON The efficiency calculation is based upon British Standard BS845 This identifies three sources of loss associated with fuel burning LOSSES DUE TO FLUE GASSES Dry Flue gas loss Moisture and hydrogen Sensible heat of water vapor Unburned gas LOSSES DUE TO REFUSE Combustible in ash Combustible in riddlings Combustible in dust OTHER LOSSES Radiation Convection Conduction Other unmeasured losses Net ...

Page 45: ...K2 x 20 9 O2m Wet loss 9 x H2 H2O Qgr x 2488 2 1Tf 4 2 Ti Simplified 9 x H2 H2O Qgr x 2425 x 1 0 001 Tnet Wet loss K3 1 0 001xTnet Where K3 9 x H2 H2O Qgr x 2425 Net Efficiency 100 dry flue gas losses 100 20 9 x K1n x Tnet K2 x 20 9 O2m Gross Efficiency 100 dry flue gas losses wet losses 100 20 9 x K1g x Tnet K2 x 20 9 O2m K3 x 1 0 001 x Tnett Excess Air 20 9 20 9 02m 1 x 100 CO2 20 9 O2m x K2 20 ...

Page 46: ...1 Chemical composition C 25 H2 3 H2O 50 Qnet 8 35 MJ kg Qg 9 3 MJ kg Max CO2 20 4 K1n 255 x carbon in fuel Qnet kJ Kg 255 x 25 8350 0 763 K1g 255 x carbon in fuel Qg kJ Kg 255 x 25 9300 0 685 K2 Max CO2 20 40 K3 Wet Loss 9 x H2 H2O 9300 x 2425 9 x 3 50 9300 x 2425 77 9300 x 2425 20 08 K4 65 an approximation for wood The fuel values to program into the Analyzer are as follows NATURAL GAS K1g 0 763 ...

Page 47: ... 61000 6 1 2007 and is certified to be compliant Specification EC EMC KI K9206 details the specific test configuration performance and conditions of use SAFETY STANDARD This product complies with the EN61010 Safety Standard Safety requirements for electrical equipment for measurement control and laboratory use EN61010 1 2010 Protection Class 3 SELV ...

Page 48: ... for a particular purpose are limited to the express warranty UEi shall not be liable for loss of use of the instrument or other incidental or consequential damages expenses or economic loss or for any claim or claims for such damage expenses or economic loss A pur chase receipt or other proof of original purchase date will be required before warranty repairs will be rendered Instruments out of wa...