UGSI Encore 700, Operation And Maintenance Manual

Page 1: ...ENCORE 700 DIAPHRAGM METERING PUMP MANUAL NO CF 440 400 001 IM 0417 Operation Maintenance Operation Maintenance Manual...

Page 2: ......

Page 3: ...ENCORE 700 DIAPHRAGM METERING PUMP MANUAL NO CF 440 400 001 IM 0417...

Page 4: ...uyer granting Seller access to the Products at all reasonable times and locations to assess the warranty claims and vii Buyer not being in default of any payment obligation to Seller c Exclusions from...

Page 5: ...ic stroke length positioner An optional Silicon Control Recti er SCR controls drive motor speed varia tions through a signal received from an external source When an electric stroke length positioner...

Page 6: ......

Page 7: ...of Performance 1 010 13 Notes on Protective Equipment and Clothing 1 010 6 Protect Your Equipment Investment 1 010 5 Headquarters 1 010 1 Technical Data Section 1 Installation Section 2 Operation Sec...

Page 8: ......

Page 9: ...ARGE LINE TO OVERCOME THE INERTIAOF THE FLUIDAT REST IN THE LINES INERTIALPRESSURE ENCOUNTERED IN THE LINES IS A FUNCTION OF SEVERAL FACTORS LINE SIZE AND LENGTH VISCOSITY OF THE FLUID STROK ING SPEED...

Page 10: ...ING OF SODIUM CHLORITE PRESENTS VERY SPECIFIC HAZARDS THE USER MUST SEEK THE ADVICE OF THE SODIUM CHLORITE SUPPLIER WITH REFERENCE TO STORAGE FACILITIES HANDLING PRECAUTIONS AND HEALTH HAZARDS SODIUM...

Page 11: ...ETION OF INSTALLATION INFORMATION PROVIDED IS ESSENTIAL FOR PROPER AND SAFE OPERATION AND MAINTENANCE ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION MANUAL ARE AVAILABLE FROM UGSI CHEMICAL FEED...

Page 12: ...ded that the following table be used to plan schedule and record this important work NOTE This is the recommended cycle Your local operating conditions may call for more frequent preventive maintenanc...

Page 13: ...NDED THAT SUCH PROTECTIVE EQUIPMENT BE USED BYALL PERSONS SERVICING THIS PUMP ASSOCIATEDPIPING TUBING VALVES AND ACCESSORIES WHEN THE EQUIPMENT IS HANDLING ANY HAZARDOUS MATERIAL 1 Goggles exible ttin...

Page 14: ...asy maintenance To ensure maximum service life and minimize unscheduled repairs we recommend a program of regular preventive main tenance as described in the Service section of this manual To support...

Page 15: ...ny questions concerning this equipment that are not answered in this instruction manual to the reseller from whom the equipment was purchased If the equipment was purchased directly from UGSI Chemical...

Page 16: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP...

Page 17: ...UMP 1 SECTION 1 TECHNICAL DATA List of Contents PARA DWG NO Technical Data 1 1 Material Identi cation Composition 1 2 Pump Capacity 1 3 Pump Compatibility 1 4 Illustrations Chemical Compatibility of M...

Page 18: ...metering pump is listed in Table 1 2 1 3 Pump Capacity The pump capacity for the direct and pulley drive con gurations are listed in Table 1 3 1 4 Pump Compatibility The compatibility of the metering...

Page 19: ...plex or Duplex Refer to Table 1 3 for additional information Pressure Range Up to 175 psi Refer to Table 1 3 for additional information Stroke Length 10 turn stroke control Adjustable over 10 1 range...

Page 20: ...CSPE Hypalon Chlorosulphonated polyethylene PVDF Kynar Polyvinylidene uoride PVC Polyvinyl chloride Stainless 316 AISI 316 Cr 16 18 Ni 10 14 C 0 08 Mn 2 Si 1 P 0 045 S 0 03 Mo 2 3 PTFE Te on Fluorocar...

Page 21: ...5 3 8 5 0 4 7 9 5 14 2 18 9 30 60 90 120 1 04 2 1 3 1 4 2 3 9 7 9 11 8 15 8 175 12 144 5 0 18 9 4 3 2 1 36 72 108 144 1 25 2 5 3 8 5 0 4 7 9 5 14 2 18 9 12 36 6 5 25 30 5 4 21 4 3 2 1 9 18 27 36 1 63...

Page 22: ...95 142 189 30 60 90 120 10 4 21 31 42 39 79 118 158 50 120 150 4 8 10 144 50 189 4 3 2 1 36 72 108 144 12 5 25 38 50 47 95 142 189 4 8 10 36 19 3 73 30 16 61 4 3 2 1 9 18 27 36 4 8 9 6 14 4 19 3 18 2...

Page 23: ...90 120 38 75 113 150 142 284 426 568 20 40 75 1 5 3 0 5 144 180 681 4 3 2 1 36 72 108 144 45 90 135 180 170 341 511 681 1 5 3 5 36 83 312 30 69 260 4 3 2 1 9 18 27 36 21 41 62 83 78 156 234 312 8 15 2...

Page 24: ...O I T U L O S A I N O M M A A B B A A A N E T A N O B R A C M U I N O M M A A A A A A A A E D I R O L H C M U I N O M M A 7 B A A A A A N E T A H P S O H P I D M U I N O M M A 9 A A A A A A A E D I X...

Page 25: ...C 0 2 A A A A A A A E T A T E C A R E P P O C A C C A A A N E D I R O L H C R E P O C 5 C B A A A A A E D I N A Y C R E P P O C 3 A A A A A A N E T A R T I N R E P P O C 3 A A A A A A A E T A F L U S...

Page 26: ...N G A M A A A A A A A E T A F L U S M U I S E N G A M 5 4 1 A A A A A A A E T U L I D D I C A C I E L A M 4 1 5 A C A A A A A D I C A C I L A M 4 1 A B A A A A A S N I S E R E N I M A L E M A C N A A...

Page 27: ...I S S A T O P A N A A A A A E T I F L U S M U I S S A T O P A B A A N N N E T A R O B A R T E T M U I S S A T O P N N N A N N N Q I L E N A P O R P A A B A A A A L O H O C L A L Y P O R P 8 5 2 1 A A...

Page 28: ...B A A A H C R A T S A A A A A N A D I C A C I R A E T S 7 3 A B A A A A A S N O I T U L O S R A G U S 4 1 A B N A A A A E D I R O L H C R U F L U S 7 5 C A A N A A A N E T L O M R U F L U S A C A A A...

Page 29: ...OR TO 125 F 30 SS TO 180 F 50 43 SS TO 140 F 10 44 SS TO 180 F 50 45 PVC TO 105 F 46 PVC TO 125 F 4 SS TO 70 F 5 47 PVC TO 125 F 15 SS TO 70 F 5 48 SS TO 125 F 49 PVC TO 125 F 41 Be SS TO 140 F 41 Be...

Page 30: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 14...

Page 31: ...g 2 2 Mounting the Pump 2 3 Pipe Line Diameter 2 4 Installation 2 5 Illustrations Typical Installation Simplex Manual Arrangement 440 400 110 010 Double Simplex Manual Arrangement 440 400 110 020 Suct...

Page 32: ...yruntothepointofapplication Thepumpmay beinstalledwitha oodedsuctionarrangement refertoDwg 440 400 110 040 A carefully considered and correct installation will help provide satisfactory performance Wh...

Page 33: ...er 2 4 Pipe Line Diameter To determine the proper diameter of the suction and discharge lines take the following into consideration Cavitation Overloading elbow valves tees etc To avoid cavitation for...

Page 34: ...essary restrictions in piping Thin walled hose which may collapse due to a small cross sectional area during suction stroke thereby causing both a high pressure drop and velocity Di cult to vent bends...

Page 35: ...ENCORE 700 METERING PUMP 19 SIMPLEX MANUAL ARRANGEMENT SPACE RECOMMENDATIONS 440 400 110 010 ISSUE 2 2 98 NOTES INDICATES DIMENSIONS IN MILLIMETERS RECOMMENED MINIMUM HEIGHT FROM FLOOR TO VALVE CONNEC...

Page 36: ...ORE 700 METERING PUMP 20 DOUBLE SIMPLEX MANUAL ARRANGEMENT SPACE RECOMMENDATIONS 440 400 110 020 ISSUE 2 2 98 NOTES INDICATES DIMENSIONS IN MILLIMETERS RECOMMENED MINIMUM HEIGHT FROM FLOOR TO VALVE CO...

Page 37: ...PUMP 21 METERING PUMPS TYPICAL INSTALLATION Suction Lift 440 400 110 030 ISSUE 1 2 98 WARNING TO AVOID POSSIBLE SEVERE PERSONAL INJURY WHEN HAZARDOUS CHEMICALS ARE PUMPED AND OR EL EVATED TEMPERATURE...

Page 38: ...PUMP 22 METERING PUMPS TYPICAL INSTALLATION Flooded Suction 440 400 110 040 ISSUE 1 2 98 WARNING TO AVOID POSSIBLE SEVERE PERSONAL INJURY WHEN HAZARDOUS CHEMICALS ARE PUMPED AND OR ELEVATED TEMPERATUR...

Page 39: ...3 METERING PUMPS TYPICAL INSTALLATION Flooded Suction Vent Riser 440 400 110 050 ISSUE 2 4 17 WARNING TO AVOID POSSIBLE SEVERE PERSONAL INJURY WHEN HAZARDOUS CHEMICALS ARE PUMPED AND OR EL EVATED TEMP...

Page 40: ...TERING PUMP 24 METERING PUMPS INSTALLATION WIRING For Intermittent Start Stop Operation 440 400 130 010 ISSUE 3 4 09 NOTES FIELD WIRING NOT BY UGSI CHEMICAL FEED INC MUST CONFORM TO LOCAL ELECTRICAL C...

Page 41: ...and Stopping the Pump 3 2 Intermittent Start Stop Operation 3 3 Adjustment of Feed Rate 3 4 Frequency of the Pump Stroke 3 4 1 Length of the Pump Stroke 3 4 2 Strength of the Solution 3 4 3 Calibratin...

Page 42: ...evere damage to the pump mechanism do not run the pump without the gearbox lled with oil The oil level must be up to the oil check hole c Refer to Table 1 3 in Section 1 to identify the belt location...

Page 43: ...700 are listed in Table 3 1 Table 3 1 Pump Gear Ratios and Speeds Available Gear Ratios Number of Strokes at 1725 rpm 60 Hz 10 1 144 spm 50 Hz 12 1 144 spm 24 1 72 spm 48 1 36 spm If the pump is a pu...

Page 44: ...Calibrating the Pump Performcalibrationonthesuctionsideofthepumpagainstactualbackpressure so that piping will not have to be disturbed nor the pumping process interrupted Refer to Dwgs 440 400 110 03...

Page 45: ...the worm shaft Worm wheel is coupled to the variable eccentric non loss motion mechanism which rotates along with it converting therotationalmotionintothereciprocatingmotionofthecrosshead 27 through...

Page 46: ...tering accuracy as well as chemical compatibility Six sizes of PTFE faced diaphragms are available 1 3 8 2 3 4 5 and 6 1 2 A variable eccentric mechanism is mechanically connected to the PTFE faced di...

Page 47: ...ming Troubles or Loss of Suction 4 3 2 Hazardous Properties of Sodium Chlorite 4 3 3 Cleaning the Pump 4 3 4 Inspection 4 3 5 Corrective Maintenance 4 4 Removing Pump From Service and Disassembling Va...

Page 48: ...corrective actions as a guide for service personnel 4 2 Periodic Cleaning 4 2 1 Cleaning Pumping Head Parts If di culty is encountered in pumping the solution where hard water is known to have been u...

Page 49: ...intenance kits required Before starting the work ensure that the appropriate preventive maintenance kits are in stock Refer to Section 6 Preventive Maintenance Kits and Spare Parts List for the approp...

Page 50: ...40003 until the oil ows out of the oil check hole f Apply PTFE tape to the oil check plug thread and tighten g Install the breather cap 4 3 2 Priming Troubles or Loss of Suction Di culties in priming...

Page 51: ...3 Hazardous Properties of Sodium Chlorite NaClO2 WARNING TOAVOID POSSIBLE SEVERE PERSONALINJURY AS THE STORAGE AND HANDLING OF SODIUM CHLORITE PRESENTS VERY SPECIFIC HAZARDS THE USER MUST SEEK THEADVI...

Page 52: ...ust be used to prevent sodium chlorite akes or sodium solution from coming in contact with combustible material especially brous or nely divided material 4 3 4 Cleaning the Pump Sodium Chlorite Applic...

Page 53: ...NING TO AVOID CONTACT WITH THE MATERIAL AND POSSIBLE SEVERE PERSONAL INJURY WHEN SERVICING HEADSAND ORVALVES FOLLOWTHEPROCEDURESINTHIS SECTION FOR DISASSEMBLY WARNING USE EXTREME CARE TO AVOID CONTACT...

Page 54: ...cedures for the assembly and disassembly of parts for pump corrective maintenance are referenced in the following paragraphs 4 4 2 Draining System of Hazardous Material WARNING TO AVOID POSSIBLE SEVER...

Page 55: ...the Cartridge Liquid End parts drawings in Section 5 a Loosen the two screws located on the clamping block b Slide the clamping block up c Pull the valve cartridge out d Slide the seat out of the cart...

Page 56: ...f the diaphragm assembly as described in paragraph 4 4 4 the bellow clamp 4 can be removed On the 1 3 8 Diaphragm the bellow clamp 3 is secured by a nut 4 The diaphragm spacer 5 if used can also be re...

Page 57: ...unger pressing lightly against the bellow seal On the 1 3 8 Diaphragm tighten the nut against the bellow clamp m Install the diaphragm spacer if used and thread the diaphragm assembly to the plunger a...

Page 58: ...h 4 4 2 b For a direct drive refer to Dwg 440 400 001 010A Remove the electric motor and set aside Do not remove the coupling ange unless it is to be replaced Removethemotorsupport 5 loosenthesetscrew...

Page 59: ...he drive gear 50 Worm Shaft and Drive Gear Replacement refer to Dwg 440 400 000 010A a Apply Blue Loctite thread locker 11 to the ve M6 screws 10 Re place the drive gear 50 and secure with screws 10 b...

Page 60: ...rings 53 and continue to turn the carrier bearing counterclockwise until the two detent pawls are free h Carefully release and remove the two pawls and two springs and set aside The carrier bearing ca...

Page 61: ...0 for the next two steps c and d c Screw the carrier bearing 22 to the stroke adjust housing 25 up to the edge of the two holes for the detent pawls 52 Position the two holes so that they are horizont...

Page 62: ...with detent stroke mechanism for manual Stroke Positioners turn the carrier bearing clockwise to the nearest detent NOTE Do not disturb this set position until the knob is secured at zero scale indica...

Page 63: ...for Direct Drive refer to Dwg 440 400 001 010 and 440 400 000 010 a Position the inner assembly cone of the lower tapered roller bearing 7 Dwg 440 400 000 010 onto the smaller end of the worm shaft 51...

Page 64: ...ther coupling ange to the motor shaft facing outward m Locate the front face of the ange from the face of the motor accord ing to the dimension A B recorded above Tighten the two set screws n Carefull...

Page 65: ...ree stand o s and secure with the three M8 at head screws NOTE There must be electrical continuity between the stand o s and the stand o plate Scratcho thepaintunderoneoftheboltheadsifnecessary k Plac...

Page 66: ...p followed by the front belt guard and screw the two side screws Make sure that the front belt guard catches the shoulder washer in front of the pump u Screw the two cap screws that hold the rear belt...

Page 67: ...ief valve is defective or misadjusted so that the liquid ows back into the supply tank Adjust pressure relief valve to proper relief pressure Liquid is Emerging From Pump Head Near the Diaphragm Broke...

Page 68: ...opened Check supply voltage Check excessive pressure at point of application Check binding pump mechanism Belt is Noisy Worn belt Pulley misaligned Pulley out of round wobbly Replace belt Adjust tensi...

Page 69: ...MATERIALS OR AT HIGH FLUID TEMPERATURE OR AT HIGH DISCHARGE PRESSURES REFER TO THE SAFETY PRECAUTIONS OF THE SUPPLIER OF THE HAZARDOUS MATERIAL AND THE EQUIPMENT INSTRUCTION BOOK FOR FURTHER IMPORTANT...

Page 70: ......

Page 71: ...AB5792 Detent Stroke Adjustment Kit 440 400 000 030 1 3 8 Cartridge Liquid End 440 050 010 010A D 1 3 8 Liquid End Adapter 440 400 001 030 2 Cartridge Liquid End 440 050 010 030A D 2 Liquid End Adapte...

Page 72: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 55 AIC3021 DIRECT DRIVE PARTS 440 400 001 010A ISSUE 3 03 17...

Page 73: ...1 Support Motor 56C 143TC 6 AQC3464 1 Key 3 16 Sq x 3 4 Lg 7 ARE3591 2 Scr Cap M8 x 40 Lg Sock Hd 316SS 8 AXS3656 2 Scr Cap M8 x 20 Lg Sock Hd 316SS 9 AAA6564 4 Bolt Sock Hd 3 8 16 x 1 Lg 10 AHS4653...

Page 74: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 57 AKG3009 W2T417632 PULLEY DRIVE PARTS 440 400 001 020A ISSUE 3 2 10 NOTE FOR PARTS LIST SEE DWG 44 400 001 020B 52 55 54 53 56...

Page 75: ...6SS 13 AUK3630 1 Jam Nut Hex M8 316SS 14 AAA3708 1 Screw Set M8 x 25 Slotted 316SS 15 AQC3464 1 Key 3 16 Sq x 3 4 Lg 16 AAA1035 A R Anti Seize NI Lubricant 17 AMK5576 1 Washer Shoulder Guard 18 AXS357...

Page 76: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 59 ANM4784 ENCORE 700 METERING PUMP PARTS Simplex Gearbox Assembly 440 400 000 010A ISSUE 2 2 98 NOTE FOR PARTS LIST SEE DWG 440 400 000 010C D...

Page 77: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 60 ENCORE 700 METERING PUMP PARTS Simplex Gearbox Assembly 440 400 000 010B ISSUE 3 7 01 NOTE FOR PARTS LIST SEE DWGS 440 400 000 010C D...

Page 78: ...k Wormshaft 16 AIC4878 1 Bushing Tail LMAD 17 AKG5547 1 Nut Preload 18 ALE4774 1 O Ring 152 BUNA N 19 ARQ3426 1 Bearing ANGC 17 x 40 x 17 5mm 20 AVM3239 1 Washer Oversized OD M8 21 AXS3656 1 Cap Scr M...

Page 79: ...r Adj LMAD Mach Manual OR AJA3455 1 Knob Str Adj Auto 48 AAA2382 3 Scr Set M6 x 10 Flat Skt Nyl 316 49 AXS3656 4 Cap Scr M8 x 20 Sock Hd 316SS 50 ASS3183 1 Drive Gear Worm Ratio 10 144 SPM 50Hz OR AOK...

Page 80: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 63 ENCORE 700 METERING PUMP PARTS Double Simplex Gearbox Assembly 440 400 000 020A ISSUE 4 03 17 NOTE FOR PARTS LIST SEE DWGS 440 400 000 020C D...

Page 81: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 64 ENCORE 700 METERING PUMP PARTS Double Simplex Gearbox Assembly 440 400 000 020B ISSUE 4 2 10 NOTE FOR PARTS LIST SEE DWGS 440 400 000 020C D...

Page 82: ...LI5148 1 Gearbox Double Simplex 18 AJA4780 2 O Ring 156 BUNA N 20 AMK4076 1 Coupling Rigid DSplex 21 ATI3361 1 Key 8 x 7 63 22 AIC4878 2 Tail Bushing 23 AKG5547 2 Preload Nut 24 ALE4774 2 O Ring 152 B...

Page 83: ...Shaft Eccentric 9 6mm Stroke 49 AIA4800 2 Sheave 4 8mm Stroke OR AIA4795 2 Sheave 9 6mm Stroke 50 ANI4750 2 Knob Str Manual OR AJA3455 2 Knob Str Adj Auto 51 AAA2382 6 Scr Set M6 x 10 Flat Skt Nyl 316...

Page 84: ...1 BEARING 17 x 40 x 17 5MM 20 AVM3239 1 WASHER OVERSIZED OD M8 21 AXS3656 1 CAP SCR M8 x 20 SOC HD 22 AIC4016 1 CARRIER BEARING STR ADJ 23 AJE5116 1 ADJUSTER BEARING 24 AQO4757 1 O RING 141 BUNA N 25...

Page 85: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 68 1 3 8 CARTRIDGE LIQUID END PARTS 440 050 010 010A ISSUE 2 4 09 NOTE FOR PARTS LIST SEE DWGS 440 050 010 010C D...

Page 86: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 69 1 3 8 CARTRIDGE LIQUID END PARTS 440 050 010 010B ISSUE 0 6 95 NOTE INDICATES REFERENCED PARTS...

Page 87: ...Screw Cap M8 40 Soc Hd 316SS 10 ALI4883 2 Conn M 1 375 2 Head 1 2 NPT PVC OR ALI4896 2 Conn M 1 375 2 Head 1 2 NPT PVDF OR AAB2732 2 Conn M 1 375 2 Head 1 2 NPT 316SS OR AIA4890 2 Conn M 1 375 2 Head...

Page 88: ...AOO4265 2 Spring 50 Ball 19 AAB9599 2 Guide Polymer 500 Ball PVC 20 AAA5905 2 Ball 500 PTFE 21 ANM4382 2 Seat 500 Ball PVC 22 AIA5772 4 O Ring 022 Hypalon 25 121 ID x 1 78mm 23 AMK5705 2 O Ring 016 Hy...

Page 89: ...001 030 ISSUE 2 1 10 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QTY DESCRIPTION 1 ALE4874 1 ADAPTER 1 375 DIAPHRAGM 2 AAB7205 1 SEAL BELLOW CROSSHEAD 3 A...

Page 90: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 73 2 CARTRIDGE LIQUID END PARTS 440 050 010 030A ISSUE 2 4 09 NOTE FOR PARTS LIST SEE DWGS 440 050 010 030C D...

Page 91: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 74 2 CARTRIDGE LIQUID END PARTS 440 050 010 030B ISSUE 0 6 95 NOTE INDICATES REFERENCED PARTS...

Page 92: ...crew M8 40 Sock Hd 316SS 11 ALI4883 2 Conn M 1 375 2 Head 1 2 NPT PVC OR ALI4896 2 Conn M 1 375 2 Head 1 2 NPT Kynar OR AAB2732 2 Conn M 1 375 2 Head 1 2 NPT 316SS OR AIA4890 2 Conn M 1 375 2 Head R 1...

Page 93: ...4265 2 Spring 50 Ball 20 AAB9599 2 Guide Polymer 500 Ball PVC 21 AAA5905 2 Ball 500 PTFE 22 ANM4382 2 Seat 500 Ball PVC 23 AIA5772 4 O Ring 022 Hypalon 25 121 ID x 1 78mm 24 AMK5705 2 O Ring 016 Hypal...

Page 94: ...ISSUE 2 1 10 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QTY DESCRIPTION 1 AQO5451 1 ADAPTER 2 DIAPHRAGM 2 AAB7205 1 SEAL BELLOW CROSSHEAD 3 AXS3583 4 SCR...

Page 95: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 78 3 LIQUID END PARTS 440 400 010 010A ISSUE 3 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 010C D...

Page 96: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 79 3 LIQUID END PARTS 440 400 010 010B ISSUE 2 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 010C D...

Page 97: ...2 Conn M 1 2 NPT PVC OR ANM4255 2 Conn M 1 2 NPT Kynar OR AAB2738 2 Conn M 1 2 NPT 316SS OR APQ4176 2 Conn M R 1 2 BSP PVC OR AMK4974 2 Conn Sock 1 2 Pipe PVC 11 AJE5881 4 O Ring 024 Hypalon 28 3 ID...

Page 98: ...NM4215 2 Spring 625 Ball 19 AAB9602 2 Guide Polymer 625 Ball PVC 20 AEK5860 2 Ball 625 PVC 21 AIC4409 2 Seat 625 Ball PVC 22 AJE5881 4 O Ring 024 Hypalon 28 3 ID x 1 78mm 23 AOO5683 2 O Ring 115 Hypal...

Page 99: ...SSUE 3 03 17 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QTY DESCRIPTION 1 APM5645 1 ADAPTER 3 DIAPHRAGM 2 AAB7205 1 SEAL BELLOW CROSSHEAD 3 AXS3583 4 SCR...

Page 100: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 83 4 LIQUID END PARTS 440 400 010 020A ISSUE 3 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 020C D...

Page 101: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 84 4 LIQUID END PARTS 440 400 010 020B ISSUE 2 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 020C D...

Page 102: ...06 2 Conn M 3 4 NPT PVC OR AIA4119 2 Conn M 3 4 NPT Kynar OR AAB2744 2 Conn M 3 4 NPT 316SS OR AKG4112 2 Conn M R 3 4 BSP PVC OR APQ4991 2 Conn Sock 3 4 Pipe PVC 11 ALI5643 4 O Ring 126 Hypalon 34 59...

Page 103: ...m 18 AAB9218 2 Spring 75 Ball 19 AAB9221 2 Guide Polymer 75 Ball PVC 20 ACG3819 2 Ball 75 PVC 21 APS4721 2 Seat 75 Ball PVC 22 ALI5643 4 O Ring 126 Hypalon 34 59 ID x 2 62mm 23 AMK5655 2 O Ring 119 Hy...

Page 104: ...ISSUE 3 1 10 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QTY DESCRIPTION 1 AKC5653 1 ADAPTER 4 DIAPHRAGM 2 AAB7205 1 SEAL BELLOW CROSSHEAD 3 AXS3583 4 SCR...

Page 105: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 88 5 LIQUID END PARTS 440 400 010 030A ISSUE 3 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 030C D...

Page 106: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 89 5 LIQUID END PARTS 440 400 010 030B ISSUE 2 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 030C D...

Page 107: ...11 2 Conn M 1 NPT Kynar OR ALI4282 2 Conn M 1 NPT 316SS OR AKG4304 2 Conn M R1 BSP PVC OR AMK4997 2 Conn Sock 1 Pipe PVC 11 AMK3876 4 O Ring 134 Hypalon 47 29 ID x 2 62mm OR AJE3882 4 O Ring 134 Viton...

Page 108: ...4 O Ring 134 Hypalon 47 29 ID x 2 62mm 23 ALI5643 2 O Ring 126 Hypalon 34 59 ID x 2 62mm 24 AOO5311 2 Guide Slurry 1 125 Ball 316SS 25 APS4977 2 Retainer 1 125 Ball PVC 26 ABE3839 2 Ball 1 125 Polyur...

Page 109: ...40 400 001 070 ISSUE 1 1 10 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS Key No PART NO QTY DESCRIPTION 1 AJA5631 1 ADAPTER 5 DIAPHRAGM 2 AAB7205 1 SEAL BELLOW CROSSHEAD...

Page 110: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 93 6 1 2 LIQUID END PARTS 440 400 010 040A ISSUE 1 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 040C D...

Page 111: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 94 6 1 2 LIQUID END PARTS 440 400 010 040B ISSUE 1 4 09 NOTE FOR PARTS LIST SEE DWGS 440 400 010 040C D...

Page 112: ...1 1 2 NPT Connection PVC OR ALI3579 2 1 1 2 NPT Connection Kynar OR AJE3531 2 1 1 2 NPT Connection SS OR APQ3649 2 R1 1 2 Connection PVC OR APQ3666 2 R1 1 2 Connection Kynar OR AJE3640 2 R1 1 2 Connec...

Page 113: ...2 Retainer Guide Kynar For Slurry Polymer OR ANM3922 2 Retainer Guide SS For Slurry Polymer 13 ACG5578 2 Ball 1 625 SS OR AAA5536 2 Ball 1 625 PTFE OR AAC5452 2 Ball 1 625 Ceramic OR ABE5509 2 Ball 1...

Page 114: ...40 400 001 080 ISSUE 3 1 10 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QTY DESCRIPTION 1 AAA9098 1 ADAPTER 6 1 2 DIAPHRAGM 2 AAB7205 1 SEAL BELLOW CROSSH...

Page 115: ...O Spares for Encore 700 6 1 1 3 8 Maintenance Kit Cartridge Valves 6 1 1 2 Maintenance Kit Cartridge Valves 6 1 3 3 Maintenance Kit Cartridge Valves 6 1 5 4 Maintenance Kit Cartridge Valves 6 1 6 5 Ma...

Page 116: ...3 Head APP4035 4 Head ALJ4039 Head PVC Cartridge Valves 1 3 8 Head APS4346 2 Head AOO5277 3 Head ALI5254 4 Head APQ5186 5 Head ALI5285 6 1 2 Head AAA9089 Head PVDF Cartridge Valves 1 3 8 Head AIC4339...

Page 117: ...ANM4352 PVDF PVDF PTFE Hypalon 1 AOO4356 PVDF PVDF PTFE Viton 1 AJE4360 PVDF PVDF Ceramic Hypalon 1 AKG4364 PVDF PVDF Ceramic Viton 1 ALI4368 316SS 316SS 316SS Hypalon 1 AAC6302 316SS 316SS 316SS Vito...

Page 118: ...801 PVDF PVDF PTFE Hypalon 1 AKG4804 PVDF PVDF PTFE Viton 1 ANM4809 PVDF PVDF Ceramic Hypalon 1 ALI4812 PVDF PVDF Ceramic Viton 1 AIA4817 316SS 316SS 316SS Hypalon 1 AAC6314 316SS 316SS 316SS Viton 1...

Page 119: ...887 PVDF PVDF PTFE Hypalon 1 AJE4891 PVDF PVDF PTFE Viton 1 APQ4896 PVDF PVDF Ceramic Hypalon 1 ALI4900 PVDF PVDF Ceramic Viton 1 AMK4904 316SS 316SS 316SS Hypalon 1 AAC6338 316SS 316SS 316SS Viton 1...

Page 120: ...057 PVDF PVDF PTFE Hypalon 1 AIA5160 PVDF PVDF PTFE Viton 1 APQ5164 PVDF PVDF Ceramic Hypalon 1 ALI5168 PVDF PVDF Ceramic Viton 1 AOO5172 316SS 316SS 316SS Hypalon 1 AAC6395 316SS 316SS 316SS Viton 1...

Page 121: ...242 PVDF PVDF PTFE Hypalon 1 AIC5272 PVDF PVDF PTFE Viton 1 AIA5276 PVDF PVDF Ceramic Hypalon 1 AJE5280 PVDF PVDF Ceramic Viton 1 AKG5283 316SS 316SS 316SS Hypalon 1 AAC6419 316SS 316SS 316SS Viton 1...

Page 122: ...AAA5003 PVDF PVDF PTFE Hypalon 1 AAA5006 PVDF PVDF PTFE Viton 1 AAA5009 PVDF PVDF Ceramic Hypalon 1 AAA5012 PVDF PVDF Ceramic Viton 1 AAA5015 316SS 316SS 316SS Hypalon 1 AAA5018 316SS 316SS 316SS Vito...

Page 123: ...A3749 Motor 56C 25hp 115 230Vac 60Hz XPFC X3414L AAA4361 Motor 56C 50hp 115 230Vac 60Hz TEFC 3424L AAA4364 Motor 56C 50hp 115 230Vac 60Hz TENV 3528LC AAA4367 Motor 56C 50hp 115 230Vac 60Hz XPFC X3428L...

Page 124: ...CF 440 400 001 IM 0417 ENCORE 700 METERING PUMP 107...

Page 125: ...ED PRESSURE PUMP 1 100 75 50 25 CHECK LIST PASSED Y N VALVE SEALING NO EXTERNAL LEAKS DIAPHRAGM SEALING NO EXTERNAL LEAKS GREASE SEAL NO EXTERNAL LEAKS WARNING LABELS ALL ATTACHED TEST TAG COMPLETED A...