ujk technology 719241, Original Instructions Manual

Page 1: ...t RouterTable Kit Code 717126 Kit Code 719241 AT M 23 05 2019 BOOK REF 104389 Hole assembly instructions including the UJK table tops fence assembly table inserts and other accessories Original Instru...

Page 2: ...ription 22 23 Mounting the Router to the Universal Base Plate 24 25 Mounting the Router to the 10mm Table Inserts 26 27 28 Operating Instructions 28 General Guide to Router Cutters 29 30 Exploded Diag...

Page 3: ...when making up your UJK router table Simply add the leg stand fence and required insert and you will have a very sturdy versatile unit capable of many routing operations The benefits of using cast ir...

Page 4: ...ining 1 No Tool Bracket with two pre drilled holes 2 4 No Rubber Feet 3 4 No Phillips Screws M6x20mm 4 2 No Phillips Screws M4x20mm 5 34 No Coach Bolts M6x12mm 6 38 No Flat Washers M6 7 38 No Nuts M6...

Page 5: ...33 4 No Leg Supports Brackets A 2 No Front and Back Upper Panels B 1 No Front Lower Panel C 2 No Side Lower Panels D 2 No Side Upper Panels E 1 No Side Centre Panel F 1 No Rear Extractor Panels G UJK...

Page 6: ...ed router table top B 102544 A UJK Pro Cast Iron Table Top B UJK Laminated Table Top Quantity Item Part Code 508272 1 No Fence H 1 No Extraction Moulding I 1 No Dust Shield J 2 No Fence Fixing Bracket...

Page 7: ...What s Included 7 a b c d e f g h i j N H I J K M L N...

Page 8: ...inserts for the Axminster or UJK router elevator Also suitable for UJK Technology aluminium and phenolic router table insert plates Sizes include 12 6mm 38mm 63 4mm plus a guide bush adaptor Blank in...

Page 9: ...tch 63mm extraction hose included 100mm outlet Dust extraction from a router table can be difficult and for it to work effectively it needs to extract from both above and below the table Designed to f...

Page 10: ...or cutter and gradually increase the cutter height until the display reaches the desired depth Used horizontally you can measure or adjust a router table fence relative to the cutter The UJK Technolog...

Page 11: ...This plate prevents kickback and easily adjusts for material up to 135mm wide Two vertical clamps prevent the workpiece lifting during the cut The position of the foremost clamp close to the point of...

Page 12: ...fitted It is also recommended that a switched power outlet is used If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply...

Page 13: ...ctrical switches and switch keys to prevent unauthorised or unsupervised use 12 Secure the table to a work surface and never stand or lean on it Serious injury can occur if the table is tipped or if u...

Page 14: ...ntre panel F and one of the stand sides offer up the holes in the centre panel with holes in the centre of the leg supports A and secure with M6 fixings 6 7 8 see fig 2 NOTE LEAVE FIXING HOLE A CLEART...

Page 15: ...p the pre drilled holes Place a flat washer 7 over the Phillips screw 4 and insert the screw into the foot s recess secure in place with the nut 8 see fig 6 7 Repeate the process for the remaining fee...

Page 16: ...s Lift the table B on top of the stand assembly see fig 14 Phillips screws B WARNING THE CAST IRONTOP ISVERY HEAVY SEEK HELP Fig 15 16 Locate the ten Hex screws flat washers and spring washer and plac...

Page 17: ...ate the table insert four grub screws and the two countersink Hex screws Place the UJK table insert into the tables recess adjust the ten countersink Phillips screws beneath the table see fig 23 until...

Page 18: ...ined slots in the bracket K with the square nuts h and secure both brackets with the M6 Hex screws e see fig 31 DO NOT OVERTIGHTEN UJK Fence Assembly Step 1 Locate the fence fixing brackets L and the...

Page 19: ...34 35 b i H d Step 6 Locate the two adjustable wood faces M lineup the T bolts d with the T slots in the wood face M and slide on the wood face lightly tighten see fig 36 Repeat for the other side Fig...

Page 20: ...o locking knobs b either side of the extraction surround on the fence H slide the extraction moulding I over the T bolts d and retighten the locking knobs b see fig 41 WARNING DO NOT OVERTIGHTENTHE LO...

Page 21: ...lt down into the machined slots in the mitre fence and secure the assembly with the two wing nuts see fig 46 DO NOT OVERTIGHTEN Fig 46 47 10 11 Mitre fence extension Hex bolt washer Wing nut Tool Stor...

Page 22: ...fence bracket holder Tool bracket Mitre fence assembly Table insert spanner Winding handle for UJK router elevator Tool hanger screws UJK leg stand frame Fence Table insert recess Table Adjustable wo...

Page 23: ...Illustration Parts Description 23 Mitre fence Fence scale Mitre fence extention Extraction moulding UJK technology router table with optional dust extraction box attached...

Page 24: ...GOF1300ACE 900A 2003 5 Gx3 GMF1400 0 Ix4 GMF1600CE 19 Ix3 CMT CMT1E CMT2E 1 Fx2 DEWALT DW613 614 615 620 621 DW625EK 629 1 Fx2 DRAPER R1900V 2 Fx3 PT1200V 1 Fx3 ELU OF97 E MOF177 E 131 98 MOF77 96 E M...

Page 25: ...Mounting the Router to the Universal Base Plate 25 176mm 6 55mm 1 2 3 A M4x10mm B M4x12mm C UNF10 x1 2 D M5x16mm E M5x20mm F M6x16mm G M6x30mm H M6x12mm I M4x6mm 2 23 23 2 2 U...

Page 26: ...rt Code 502747 1 No Insert Plate A 1 No Insert Plate Template B 2 No Table Fixing Screws C 1 No Table inset Spanner 1 No 4mm 3mm Hex Keys 6 No Grub Screws 1 No Template Pin Step 1 Turn over your route...

Page 27: ...p 5 Secure the template B in position using Sellotape see fig 05 Using a centre punch mark the position of the holes on the insert plate A see fig 06 Remove the emplate and place safely aside NOTE TO...

Page 28: ...on the rear of the fence assembly allowing for the connection of a dust extractor not included Be sure to use an appropriate size hose and fittings and check that all connections are sealed tightly t...

Page 29: ...e for use with non abrasive natural timbers and PVC HSS High Speed Cutters TCT Tungsten CarbideTipped Cutters STC SolidTungsten Carbide Cutters STC Solid Tungsten Carbide cutters are ground from a sol...

Page 30: ...e less than half of this measurement as its cut i e 3mm This rule is very difficult to enforce as some cuts will combine using the total diameter and a side cut So what do we class as 3mm The major fa...

Page 31: ...Exploded Diagram Parts List 31...

Page 32: ...60020 Handle Bracket 1 11 909M06012 Carriage Bolt M6 12 34 12 L3224001 Power Cord OPTIONAL 1 5 mm 3C 1 14 910M06000 Hex Nut M6 48 15 914M061602 Flat Washer M6 41 16 906M04020 Round Head Screw M4 20 2...

Page 33: ...2100120 Pointer 1 32 906316014 Round Head Screw 3 16 1 4 1 33 938014025 Lock Knob 1 4 25 1 34 32240057 Miter Fence 1 35 904M06030 Hex Cap Bolt M6 30 2 36 913M06000 Butterfly Nut M6 2 37 905M06020 Flat...

Page 34: ...62302 Flat Washer M8 10 6 939M08000B Lock Knob M8 8 7 32240034 Lock Nut M8 2 8 32240035 Shim For Sub Fence Optional 401mm 2 32240035 Shim For Sub Fence Optional 338mm 2 9 32240036 Router Table Fence F...

Page 35: ...ob M6 12 2 21 32240042 Fence Feather board Optional 2 22 32240043 Table Feather board Optional 2 23 32240044 Clamping Bracket Optional 1 24 32240045 Hex Socket Cap Screw Optional M6 75 1 25 32240046 C...

Page 36: ...t and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling fac...