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input current as well as heat generated by input cables, so the charger can be safely used in family; Low harmonic current that reduces interference to other

electric equipment. Full range soft switching is realized to achieve high conversion efficiency and slight electromagnetic interference, the charger is more

energy-saving and money-saving to use; the charger is designed according to IP66 protection grade and achieved high waterproof performance. Another

feature includes small size, light weight, quiet operation, beautiful appearance, simple installation, operation and maintenance and so on.

The charger adopts microcomputer measurement and control technology, embedded CPU can accurately detect various states of battery. Advanced

multi-stage charging mode can prevent the battery from be over-charged and over-discharged, minimize overheating and water loss phenomenon caused by

over-charge, slow down polar plate vulcanization phenomenon caused by over-discharge, extend the service life of batteries. The charger will stop

automatically after fully charged.

The charger has functions of temperature compensation, automatically shut down after fully charged, battery reverse connection protection, output short circuit

protection, AC input under-voltage protection, overheating protection and so on, and these functions can ensure safe and reliable use.

II Safety Instructions

Please read these instructions carefully before you use the charger

(1) For safety consideration, the charger adopts AC single-phase three-wire inputs which contain live, neutral and protective grounding wire. The shell of

charger connects protective grounding wire. When using the charger, you should connect it to power grid with a quantified 16A three-hole socket which

contains a grounding pole and controlled by a leakage protection air breaker with leakage protection function to prevent leakage and fire.

(2) Please use dedicated 16A plug and socket of reliable quality for the charger (Socket requirements: flame-retardant shell and cables of the socket, thick

internal springs that not less than 0.8mm and has a good elasticity), or it may burn the plug and socket, even cause severe fire! Copper core cables thicker

than GB 2.5mm

2

 are suggested to be used as power connections to prevent the cables from becoming too hot when charging ,so to prevent fires.

(3) Please do not disassemble the charger; this may cause electric shock or other injuries.

(4) If the charger need to be connected to AC power supply with extension cables, please make sure that the extension cable can withstand the maximum

input current(GB 2.5mm

2

 copper core cable is recommended to be used), and limit the extension cable length within 10m.

(5) Don’t place the charger in water or rain position; otherwise there is a danger that may cause electric shock and damage to the charger.

(6) The charger’s DC output plug should be connected reliably to the socket, if they are damaged or loose, please replace them immediately, otherwise it will

cause overheating in the plug position, and even cause serious fire.

(7) If the charger product any abnormal sound or smell during working, please unplug the power plug immediately and contact the service department. Do not

attempt to open the shell of charger, to prevent electric shock.

(8) Make sure that all air vents are unobstructed to prevent charger overheating. Do not place the charger near a heat source; the charger should be left

enough space to ensure ventilation and use of connectors.

(9) Please disconnecting the charger's AC input power if you need to move it.

(10) Make sure that AC power supply voltage matches chargers’ input voltage. For inquiries, please contact your supplier or local power Supply Corporation.

(11) Battery voltage and the nominal voltage of the charger must be matched; otherwise it will damage the charger or batteries.

(12) Do not pull, twist or shake the cables to avoid damage to the charger’s cables and connection terminals. If the cable is worn, please replace it

immediately.

III Preventing Leakage and Fire

1. Correct use of Breakers, Sockets and Cables

(1) Its required to use a leakage protection air breaker with leakage protection function.

(2) Its required to use reliable qualified 16A three-hole socket to connect the charger to AC power.

(3) Input cables of leakage protection air breaker is required to use copper core cables with flame-retardant jacket, the cables’ core diameter is not less than

2.5mm

2

.

(4) The cables between leakage protection air breaker and 16A socket are required to use copper core cables with flame-retardant sheath, the cables’ core

diameter is not less than 2.5mm

2

.

(5) Prevent plugs, sockets from dripping or splashing.

Note: According to statistics, 80% fire accident caused by an electric car occurred during charging, main reasons for this are insufficient core diameter size of

cables, poor quality plugs and sockets, poor contact of plugs and sockets, poor flame-retardant sheath or shells of breakers, plugs and sockets and so on.

2. Correct Use of Input Connections

CH4100 Series High Efficiency Intelligent Charg...

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Summary of Contents for CH4100 Series

Page 1: ...ion Description 10 IX Methods of Operation 12 X Appearance and Installation Dimensions 13 XI Faults solutions 14 I Product Overview CH4100 series high efficiency intelligent charger is designed to charge power batteries of electric vehicles This series of products adopt the most advanced technologies such as LLC resonant active power factor correction microcomputer measurement and control digital ...

Page 2: ...ected to AC power supply with extension cables please make sure that the extension cable can withstand the maximum input current GB 2 5mm2 copper core cable is recommended to be used and limit the extension cable length within 10m 5 Don t place the charger in water or rain position otherwise there is a danger that may cause electric shock and damage to the charger 6 The charger s DC output plug sh...

Page 3: ...he appearance of battery is not ballooning the battery is not overheating when charging IV Product Models 1 Naming Rules 2 Available Product Models CH4100 4825 CH4100 4830 CH4100 4835 CH4100 6025 CH4100 6030 CH4100 6035 CH4100 6425 CH4100 6430 CH4100 6435 CH4100 7220 CH4100 7225 CH4100 7230 CH4100 9615 CH4100 9620 CH4100 9625 Note Portable versions are available for above models these models will ...

Page 4: ... N Neutral wire 3 Yellow and green 2 5 mm2 PE Protective grounding wire Output Cables Terminal Model SB50 Needle No Wire Color Wire core diameter Description red 6 mm2 Output positive pole black 6 mm2 Output negative pole Signal Cables Needle No Wire Color Wire core diameter Description Needle No 1 brown 2 Blue DJ7031Y 2 3 21 external LED indicator interface DJ7031Y 2 3 11 3 yellow 4 purple DJ7021...

Page 5: ... 8 Blue and white 9 Green and white 10 orange DJ7021 2 11 Forbidden signal interface normal close DJ7021 2 21 11 grey Wire core diameter 0 5 mm2 for all Signal wires Signal Cables Terminal Diagram Direction of view form the cables to terminal VIII Charging Indicator Information Description The charger installed a LED indicator internally this built in indicator display information through the wind...

Page 6: ...al 2 Connect the input plug of the charger to AC power socket until the charger turns into normal charging process observe the LED Indicator then Charger will automatically charge the batteries When fully charged the charger will automatically shut down and display full power 3 If observed the battery become overheating or ballooning during charging process you should stop the charger immediately ...

Page 7: ...amaged or aging Check and replace battery Battery Overheating Battery is damaged or aging Check and replace battery Pre charge timeout Battery is damaged or aging Check and replace battery Internal temperature sensor fault Charger is broken inside Please contact us Output voltage feedback fault Charger is broken inside Please contact us Full Power after short charging Battery is broken Poor contac...

Page 8: ...t all connectors correctly and recharge Battery is broken Replace new battery LED indicator doesn t light AC input is not connected firmly Check AC power supply and chargers input cables Charger is broken inside Please contact us If your charger still cannot work correctly after above treatment please record the state of the fault phenomenon and charging indicator information then contact us Conta...

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