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LED Indicator Information Description

I. Charging Process Information

1

Low battery power

R---

2

Battery charge lower than 80%

R-

3

Battery charge between

80%--90%

Y-

4

Battery charge between

90%--100%

G-

5

Full charge

Normal process of

charging

continuous Green light

Battery

temperature

sensor fault

Green light (3S) Yellow light (0.3s)

II. Alarm Information

1

Battery Not connected

R-G---

2

Charger over-temperature

protection

R-G-Y---

3

Input fault protection

R-G-Y-Y---

4

Charging timeout

R-G-Y-Y-Y---

5

Battery Overheating

R-G-Y-Y-Y-Y---

6

Pre-Charge timeout

R-G-Y-Y-Y-Y-Y---

7

Internal temperature sensor fault R-G-Y-Y-Y-Y-Y-Y---

8

Output voltage feedback fault

R-G-Y-Y-Y-Y-Y-Y -Y---

6#

pink

DJ7043-2-21

Serial communication

interface

DJ7043-2-11

7#

Yellow and  green

8#

Blue and white

9#

Green and white

10#

orange

DJ7021-2-11

Forbidden signal interface

(normal close)

DJ7021-2-21

11#

grey

Wire core diameter

0.5 mm2 for all Signal wires

Signal Cables Terminal Diagram

Direction of view: form the cables to terminal.

VIII Charging Indicator Information Description

The charger installed a LED indicator internally, this built-in indicator display information through the window on the shell of charger. Besides the charger

provides an external LED indicator interface that can connect the optional external LED indicator. Internal and external LED indicator can light synchronously

with "red, green, yellow" three colors; the LED indicator can express a variety of working conditions of the charger with different color combinations. The

following table is a description of indicator information.

CH4100 Series High Efficiency Intelligent Charg...

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Summary of Contents for CH4100 Series

Page 1: ...ion Description 10 IX Methods of Operation 12 X Appearance and Installation Dimensions 13 XI Faults solutions 14 I Product Overview CH4100 series high efficiency intelligent charger is designed to charge power batteries of electric vehicles This series of products adopt the most advanced technologies such as LLC resonant active power factor correction microcomputer measurement and control digital ...

Page 2: ...ected to AC power supply with extension cables please make sure that the extension cable can withstand the maximum input current GB 2 5mm2 copper core cable is recommended to be used and limit the extension cable length within 10m 5 Don t place the charger in water or rain position otherwise there is a danger that may cause electric shock and damage to the charger 6 The charger s DC output plug sh...

Page 3: ...he appearance of battery is not ballooning the battery is not overheating when charging IV Product Models 1 Naming Rules 2 Available Product Models CH4100 4825 CH4100 4830 CH4100 4835 CH4100 6025 CH4100 6030 CH4100 6035 CH4100 6425 CH4100 6430 CH4100 6435 CH4100 7220 CH4100 7225 CH4100 7230 CH4100 9615 CH4100 9620 CH4100 9625 Note Portable versions are available for above models these models will ...

Page 4: ... N Neutral wire 3 Yellow and green 2 5 mm2 PE Protective grounding wire Output Cables Terminal Model SB50 Needle No Wire Color Wire core diameter Description red 6 mm2 Output positive pole black 6 mm2 Output negative pole Signal Cables Needle No Wire Color Wire core diameter Description Needle No 1 brown 2 Blue DJ7031Y 2 3 21 external LED indicator interface DJ7031Y 2 3 11 3 yellow 4 purple DJ7021...

Page 5: ... 8 Blue and white 9 Green and white 10 orange DJ7021 2 11 Forbidden signal interface normal close DJ7021 2 21 11 grey Wire core diameter 0 5 mm2 for all Signal wires Signal Cables Terminal Diagram Direction of view form the cables to terminal VIII Charging Indicator Information Description The charger installed a LED indicator internally this built in indicator display information through the wind...

Page 6: ...al 2 Connect the input plug of the charger to AC power socket until the charger turns into normal charging process observe the LED Indicator then Charger will automatically charge the batteries When fully charged the charger will automatically shut down and display full power 3 If observed the battery become overheating or ballooning during charging process you should stop the charger immediately ...

Page 7: ...amaged or aging Check and replace battery Battery Overheating Battery is damaged or aging Check and replace battery Pre charge timeout Battery is damaged or aging Check and replace battery Internal temperature sensor fault Charger is broken inside Please contact us Output voltage feedback fault Charger is broken inside Please contact us Full Power after short charging Battery is broken Poor contac...

Page 8: ...t all connectors correctly and recharge Battery is broken Replace new battery LED indicator doesn t light AC input is not connected firmly Check AC power supply and chargers input cables Charger is broken inside Please contact us If your charger still cannot work correctly after above treatment please record the state of the fault phenomenon and charging indicator information then contact us Conta...

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