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XI Faults & solutions

If your charger can not work correctly, you can refer to table below

Fault Phenomenon

Analysis

Solutions

Battery temperature

Sensor Fault

External battery temperature

sensor is fault or not

connected

Check sensor connection

or change a new one

Battery not

connected

Battery is not connected or

reverse connected

Check and connect the

battery correctly

Over-temperature

protection

Charging environment

temperature is too high;

cooling fan is fault;

air vents are obstructed

Place the charger in lower

temperature environments

and recharge;

Check whether cooling fan

is fault or air vents are

obstructed  

Input fault protection

Poor contact of charger’s

input side ; Charger is broken

If no poor contact

phenomenon occurs,

please contact us

Charging timeout

Battery is damaged or aging

Check and replace battery

Battery Overheating Battery is damaged or aging

Check and replace battery

Pre-charge timeout Battery is damaged or aging

Check and replace battery

Internal temperature

sensor fault

Charger is broken inside

Please contact us

Output voltage

feedback fault

Charger is broken inside

Please contact us

“Full Power ”after

short charging

Battery is broken;

Poor contact between charger

and battery;

Battery has been fully

charged;

Check whether the battery

is damaged; battery

connecting cables are firm

; the battery is fully

charged

Battery temperature

becomes more than

50

 and produces

a lot of bubbles

Battery is aging ;

Battery voltage is lower than

the nominal voltage of the

charger

Check the battery, and

replace bad battery;

Reselect charger that

match battery voltage

level .

Low battery capacity Battery is aging

Replace the battery

CH4100 Series High Efficiency Intelligent Charg...

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Summary of Contents for CH4100 Series

Page 1: ...ion Description 10 IX Methods of Operation 12 X Appearance and Installation Dimensions 13 XI Faults solutions 14 I Product Overview CH4100 series high efficiency intelligent charger is designed to charge power batteries of electric vehicles This series of products adopt the most advanced technologies such as LLC resonant active power factor correction microcomputer measurement and control digital ...

Page 2: ...ected to AC power supply with extension cables please make sure that the extension cable can withstand the maximum input current GB 2 5mm2 copper core cable is recommended to be used and limit the extension cable length within 10m 5 Don t place the charger in water or rain position otherwise there is a danger that may cause electric shock and damage to the charger 6 The charger s DC output plug sh...

Page 3: ...he appearance of battery is not ballooning the battery is not overheating when charging IV Product Models 1 Naming Rules 2 Available Product Models CH4100 4825 CH4100 4830 CH4100 4835 CH4100 6025 CH4100 6030 CH4100 6035 CH4100 6425 CH4100 6430 CH4100 6435 CH4100 7220 CH4100 7225 CH4100 7230 CH4100 9615 CH4100 9620 CH4100 9625 Note Portable versions are available for above models these models will ...

Page 4: ... N Neutral wire 3 Yellow and green 2 5 mm2 PE Protective grounding wire Output Cables Terminal Model SB50 Needle No Wire Color Wire core diameter Description red 6 mm2 Output positive pole black 6 mm2 Output negative pole Signal Cables Needle No Wire Color Wire core diameter Description Needle No 1 brown 2 Blue DJ7031Y 2 3 21 external LED indicator interface DJ7031Y 2 3 11 3 yellow 4 purple DJ7021...

Page 5: ... 8 Blue and white 9 Green and white 10 orange DJ7021 2 11 Forbidden signal interface normal close DJ7021 2 21 11 grey Wire core diameter 0 5 mm2 for all Signal wires Signal Cables Terminal Diagram Direction of view form the cables to terminal VIII Charging Indicator Information Description The charger installed a LED indicator internally this built in indicator display information through the wind...

Page 6: ...al 2 Connect the input plug of the charger to AC power socket until the charger turns into normal charging process observe the LED Indicator then Charger will automatically charge the batteries When fully charged the charger will automatically shut down and display full power 3 If observed the battery become overheating or ballooning during charging process you should stop the charger immediately ...

Page 7: ...amaged or aging Check and replace battery Battery Overheating Battery is damaged or aging Check and replace battery Pre charge timeout Battery is damaged or aging Check and replace battery Internal temperature sensor fault Charger is broken inside Please contact us Output voltage feedback fault Charger is broken inside Please contact us Full Power after short charging Battery is broken Poor contac...

Page 8: ...t all connectors correctly and recharge Battery is broken Replace new battery LED indicator doesn t light AC input is not connected firmly Check AC power supply and chargers input cables Charger is broken inside Please contact us If your charger still cannot work correctly after above treatment please record the state of the fault phenomenon and charging indicator information then contact us Conta...

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