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after fully charging

Cables are too long or too thin

Between the charger and

battery

resume The output cables

back to initial state

Charging time

becomes too short

or too long

Battery is aging

Replace the battery

Charger overheating

protection

Check if there are foreign

matters around the fan

and remove them

Check whether the cooling

fan is working correctly, or

contact us to replace the

fan.

LED indicator lights

but no charging

Connectors are not connected

firmly, or the polarity is

reversed; Battery is

disconnected

Connect all connectors

correctly and recharge

Battery is broken

Replace  new battery

LED indicator

doesn’t light

AC input is not connected

firmly

Check AC power supply

and chargers’ input cables

Charger is broken inside

Please contact us

If your charger still cannot work correctly after above treatment, please record the state of the fault phenomenon and charging indicator information, then

contact us.

Contact:David Yu        Email:13924639378@139.com          Mobile:(+86)13924639378        Tel:(+86)755-26959270        Fax:(+86)4006981163-23090

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CH4100 Series High Efficiency Intelligent Charg...

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11/19/2015 11:13 AM

Summary of Contents for CH4100 Series

Page 1: ...ion Description 10 IX Methods of Operation 12 X Appearance and Installation Dimensions 13 XI Faults solutions 14 I Product Overview CH4100 series high efficiency intelligent charger is designed to charge power batteries of electric vehicles This series of products adopt the most advanced technologies such as LLC resonant active power factor correction microcomputer measurement and control digital ...

Page 2: ...ected to AC power supply with extension cables please make sure that the extension cable can withstand the maximum input current GB 2 5mm2 copper core cable is recommended to be used and limit the extension cable length within 10m 5 Don t place the charger in water or rain position otherwise there is a danger that may cause electric shock and damage to the charger 6 The charger s DC output plug sh...

Page 3: ...he appearance of battery is not ballooning the battery is not overheating when charging IV Product Models 1 Naming Rules 2 Available Product Models CH4100 4825 CH4100 4830 CH4100 4835 CH4100 6025 CH4100 6030 CH4100 6035 CH4100 6425 CH4100 6430 CH4100 6435 CH4100 7220 CH4100 7225 CH4100 7230 CH4100 9615 CH4100 9620 CH4100 9625 Note Portable versions are available for above models these models will ...

Page 4: ... N Neutral wire 3 Yellow and green 2 5 mm2 PE Protective grounding wire Output Cables Terminal Model SB50 Needle No Wire Color Wire core diameter Description red 6 mm2 Output positive pole black 6 mm2 Output negative pole Signal Cables Needle No Wire Color Wire core diameter Description Needle No 1 brown 2 Blue DJ7031Y 2 3 21 external LED indicator interface DJ7031Y 2 3 11 3 yellow 4 purple DJ7021...

Page 5: ... 8 Blue and white 9 Green and white 10 orange DJ7021 2 11 Forbidden signal interface normal close DJ7021 2 21 11 grey Wire core diameter 0 5 mm2 for all Signal wires Signal Cables Terminal Diagram Direction of view form the cables to terminal VIII Charging Indicator Information Description The charger installed a LED indicator internally this built in indicator display information through the wind...

Page 6: ...al 2 Connect the input plug of the charger to AC power socket until the charger turns into normal charging process observe the LED Indicator then Charger will automatically charge the batteries When fully charged the charger will automatically shut down and display full power 3 If observed the battery become overheating or ballooning during charging process you should stop the charger immediately ...

Page 7: ...amaged or aging Check and replace battery Battery Overheating Battery is damaged or aging Check and replace battery Pre charge timeout Battery is damaged or aging Check and replace battery Internal temperature sensor fault Charger is broken inside Please contact us Output voltage feedback fault Charger is broken inside Please contact us Full Power after short charging Battery is broken Poor contac...

Page 8: ...t all connectors correctly and recharge Battery is broken Replace new battery LED indicator doesn t light AC input is not connected firmly Check AC power supply and chargers input cables Charger is broken inside Please contact us If your charger still cannot work correctly after above treatment please record the state of the fault phenomenon and charging indicator information then contact us Conta...

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