Ulma 3000 TCA, Installation And Maintenance Manual

Page 1: ...1 INSTALLATION AND MAINTENANCE OF ULMA 3000 TCA 30kW...

Page 2: ...r 15 6 Wiring Diagram 18 7 Fault diagnosis schedule 19 8 Data and service information 19 9 Warranty conditions 20 10 Information to the installer 20 11 Test Record 21 12 Installation certificate Custo...

Page 3: ...r a volume of approx 2 dl Less quantity gives problems at ignition of the fuel and can create wood gas in the hearth of the boiler that then gives wood gas puffs if when the fuel is ignited in the bur...

Page 4: ...ed air cleaning Pellet break In the lower part in the fall shaft we have placed a cat door that works as a break and place the fuel on the right place in front of the ignition element The end stop als...

Page 5: ...is mounted and possible packing of the boiler is made the auger should be mounted Fasten the auger with the enclosed chain in the ceiling Before the auger and the burner are mounted together see the...

Page 6: ...he plastic pipe and the metal inlet with the enclosed screw 5 Get the auger engine 6 Also the T pipe that is enclosed in the kit 7 Mount mounting plate auger and thread the auger spiral against the en...

Page 7: ...en inflammable and can also cause risk of explosion The door to the boiler room should always be closed so that the room can work as a fire cell Pellet storage The storage should be designed so that t...

Page 8: ...difference between given effect between oil and wood If the difference does not go over 10kw the pellet burner should be placed in the wood door if it is possible to open the door with the burner mou...

Page 9: ...like CO O2 CO2 combustion efficiency draft flue gas temperature etc This analysis should also be made in writing in the two forms that you find at the end of this manual One of them you keep and one s...

Page 10: ...feed auger with pellets before it is connected to the burner by connecting the connection cable of the burner to the auger Let it run for a couple of minutes after it has been filled approx 10 15min...

Page 11: ...save data Chosen value is saved with button menu ok Menu two mostly handles the time for the start dose Here you choose how many seconds the auger takes to feed 150gr to the optimal start dose we rec...

Page 12: ...vel In the next menu you can read the effect of the burner Therefore the measured weight volume of the start dose is important in the whole context since the effect is measured after this and so is th...

Page 13: ...t and give higher fuel consumption Therefore we recommend a hysteresis of minimum10degrees difference The control system also keeps track of some history that could me useful to the installer at servi...

Page 14: ...earest retailer installer or ULMA AB When the alarm fuel fault is shown on the display there can be many reasons to this 1 Make sure there are pellets in the storage 2 Make sure that the auger engine...

Page 15: ...THE BURNER SHALL ACCORDING TO LAW BE CONNECTED TO AN EXTERNAL OVERHEATING PROTECTION WITH MANUAL RESET Level sensor As an extra option you can order your new burner with a level sensor for the pellet...

Page 16: ...16 Follow the instructions for manually cleaning 1 Loosen cables 2 Press catch before pulling out temp sensor connector 3 Unscrew the cover 4 Lift off the cover...

Page 17: ...7 Pill out the inner chamber unit 8 Clean all combustion holes 10 N B When the inner chamber unit remounts must be mounted two guide pins placed in holes on the burner Then remount the reverse order...

Page 18: ...18 Wiring diagram...

Page 19: ...ips Overheating on display Too bad draft in the boiler Sweep the boiler Data and Service information Safety regulations The product is CE marked which means that it fulfills all prescribed requirement...

Page 20: ...icate has been sent to ULMA AB no later than 2 weeks after installation Yearly service should be made and service reports should be able to be shown at possible complaint Otherwise no warranties are v...

Page 21: ...____________ 3 Functional inspection photo conductive cell 4 Functional inspection temperature sender 5 Start up of burner control of ignition unit screw engine exit 6 Electricity setting of screw eng...

Page 22: ...asurement protocol Control of storage pellets feeding The way of the fuel Control of the hose between and feed auger burner unit fall shaft break door in burner Measured start dose Give amount gram Do...

Page 23: ...ed in the measurement protocol Control of storage pellets feeding The way of the fuel Control of the hose between and feed auger burner unit fall shaft break door in burner Measured start dose Give am...