Ultra-Gen UF-51-940035, Owner'S Manual & Operating Instructions

Page 1: ...ngs CA 90670 USA 1 877 338 0999 www championpowerequipment com 4000 Starting Watts 3500 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV UF 51 940035 20120629 Electric Start UF 51 940035 MODEL NUMBER ...

Page 2: ... the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Page 3: ...Do Not Overload Generator 12 Capacity 12 Power Management 12 Operation at High Altitude 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 15 Cleaning Adjustments 15 Maintenance Schedule 15 Generator Maintenance 16 Storage 16 Generator Storage 16 Specifications 17 Engine Specifications 17 Generator Specifications 17 Fuel 17 Oil 17 Spark Plugs ...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy ...

Page 5: ...entially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazar...

Page 6: ...l such as metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use on...

Page 7: ...or off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot l...

Page 8: ...ols and Features 1 Fuel Tank 3 8 gal 14 4 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Never Flat Wheels 7 Oil Filler Cap Check and fill engine oil level 8 Battery 12V9AH 9 Power Panel See Power Pa...

Page 9: ...tacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 5 120 Volt AC 30 Amp Receptacle NEMA TT 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 Volt AC 20 Amp Duplex NEMA 5 20R May be used to supply electrical power for the operation of 120 Volt ...

Page 10: ...g parts Wheel Kit Wheel 2 Flange Bolt M10x115 for Wheel 2 Bushing 2 Flat Washer 10mm 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45 for Handle 2 Nut M8 4 Spark Arrester Kit Spark Arrester 1 Cover Plate 1 Screw with Lock Washer 2 Other Oil Funnel 1 Spark Plug Socket 1 Generator Cover not shown 1 ...

Page 11: ...ll need the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s side 2 Slide the M10x115 wheel bolt through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repeat steps 2 4 t...

Page 12: ...ance section for recommended service intervals NOTE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE Add Engine Oil Cont d Failure to install the spark arrester may result in an increased risk of fire CAUTION Install the Spark Arrester 1 Insert the spark arrester screen into the muffler outlet 2 Secure the spark a...

Page 13: ...e between the generator ground terminal and a copper rod driven into the ground We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes Failure to properly ground the generator can result in electric shock WARNING Use regular unleaded gasoline with a minimum octane rating of 85 ethanol content of less than 10 by volume Do not mix oil and...

Page 14: ...rt duration voltage fluctuations Voltage fluctuation may impair the proper functioning of sensitive electronic equipment CAUTION Operation Do not operate or store the generator in rain snow or wet weather Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution WARNING If the engine ...

Page 15: ...ecessary for your purposes 1 Select the electrical devices you plan on running at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Surge wattage is the extra burst of power needed to start some electric ...

Page 16: ...tural power loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Customer Support Installation instructions are also available in the Technical Bulletin area of the Champion Power Equipment internet site The part number and recommended minimum altitude for the application of the high altit...

Page 17: ...g 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NOTE Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establishment or individual NOTE WARNING WARNING Improper main...

Page 18: ...l system Maintenance and Storage To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Change fuel fl...

Page 19: ... dies 5 Add a fuel stabilizer into the fuel tank 6 Change the oil 7 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 8 Reattach the spark plug 9 Store the unit in a clean dry place out of direct sunlight Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and...

Page 20: ...or Specifications Model UF 51 940035 Running Wattage 3500 Watts Starting Wattage 4000 Watts AC Load 120 V Phase Single Frequency 60 Hz Fuel Capacity 3 8 gal 14 4 L Gross Weight 135 1 lb 61 3 kg Net Weight 125 6 lb 57 kg Height 20 9 inches 53 cm Width 24 4 inches 62 cm Length 30 1 inches 76 5 cm Specifications Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007...

Page 21: ...REV UF 51 940035 20120629 18 UF 51 940035 ENGLISH Wiring Diagram Specifications ...

Page 22: ...8 19 20 21 22 23 24 16 25 26 27 28 29 30 31 32 33 16 28 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 64 65 66 67 68 69 70 71 72 73 59 74 75 28 82 83 84 85 28 86 87 88 93 94 95 12 13 96 97 98 99 100 101 102 59 89 90 91 92 63 51 76 77 78 79 80 81 28 103 104 105 102 106 107 108 109 54 61 62 28 ...

Page 23: ...ST168F 1070006A Fuel Filter 1 52 168 070100 01 Fuel Tank Cap 1 53 168 070014 04 Pipe Reversal Valve 1 54 ST160F 1070007 Clamp 3 55 ST168FD 1070400 CARB Reversal Valve 1 Part Number Description Qty 56 GB819 M5 10 Screw M5 10 2 57 ST02FD 04120000 CARB Fuel Meter Assembly 1 58 GB5789 M8 45 Flange Bolt M8 45 2 59 GB6177 M8 Nut M8 14 60 ST02FD 1151400 F Handle 1 61 ST02FD 04001001 CARB Carbon Canister ...

Page 24: ... 14 15 16 17 19 21 22 23 24 25 9 26 27 28 29 30 31 33 34 24 35 36 37 19 38 47 48 49 50 56 57 58 59 83 84 85 90 91 93 94 60 61 62 64 65 77 20 1 76 74 73 71 72 70 63 66 68 92 1 75 10 95 96 97 55 54 53 52 51 39 40 41 42 43 30 44 46 45 81 80 89 82 86 87 88 79 78 69 98 18 1 100 101 102 103 104 32 47 99 67 9 106 95 105 ...

Page 25: ... 52 ST168FD 1090004 Element 1 53 ST168FD 1090003 Separator 1 54 ST168FD 1090002 Air cleaner seal 1 55 ST168FD 1091000 CARB Base Air cleaner 1 56 ST168Fd 1130004 CPE Gasket carburetor 1 57 ST168F 1130001 Insulator Carburetor 1 Part Number Description Qty 58 ST168F 1130002 CPE Gasket insulator no asbestos 1 59 ST160F 1010001 Stud bolt 6x110 2 60 ST168F 2 1010100 G Cylinder head 1 61 ST168F 2 1030009...

Page 26: ...crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit b...

Page 27: ...s and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Installation Use and Maintenance Cont d Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by th...

Page 28: ... diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engin...

Page 29: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Page 30: ...nting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hou...