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9.  MAINTENANCE AND SPARE PARTS

9.1  Spare parts

Table of water circuit, electrical and electronic spare part numbers

part number

pos.

fig.

Water circuit

Fill solenoid valve kit

UP_P_0558

F

9.a

Drain solenoid valve kit

UP_P_0559

E

9.a

Water circuit (UP01)

Tank complete

UP_P_0560_1

B

9.a

Cover with fan and level sensor

UP_P_0561_1

L

9.a

Water circuit  (UP02)

Tank complete  

UP_P_0562_2

B

9.a

Cover with fan and level sensor

UP_P_0563_2

L

9.a

Electrical and electronic parts

Main electronic board

UP_P_0560

D

9.a

Main board + auxiliary card

UP_P_0561

D + H 9.a

Driver

UP_P_0562

Transducer TDK

UP_P_0563

Electrical parts -  

 (UP01 - UP02)

Power transformer: 

115-24V

UP_P_0564

A

9.a

Power transformer: 

115-50V

UP_P_0565

A

9.a

Cable Kit UU01F

UP_P_0566

G

9.a

Cable Kit UU01G

UP_P_0567

G

9.a

Tab. 9.a 

B

L

A

E

H

D

F

G

Fig. 9.a

9.2  Tank cleaning and maintenance

Replacement

Important:

 replacement must only be carried out by qualified 

personnel, with the humidifier disconnected from the power supply.

In normal conditions, the 

tank requires maintenance after one year

 

(or 1500/5000 operating hours respectively with mains/demineralised 

water), or 

if not used for an extended period

. Replacement is required 

immediately – even before the scheduled period –  should problems 

occur (for example, when scale inside the tank prevents correct operation 

of the piezoelectric transducers

).

Replacement procedure:

1. 

switch the humidifier off (switch “0”), and open the mains disconnect 

switch (safety procedure);

2. 

disconnect the transducer power cable; 

3. 

release the tank (the two tabs at the rear) and lift it vertically to 

remove it; 

4. 

clean or replace the transducers by removing the screws, see Fig. 9.b 

(after replacement test water-tightness by filling the tank manually)

5. 

reconnect the transducer power cables;

6. 

reposition the tank;

7. 

switch the humidifier on.

Note:

  the tightening torque of the screws that fasten the transducer 

must be 0.2ft-lb-0.03ft-lb.
Periodical checks

• 

Every year 

or no more than 1500/5000 operating hours respectively 

with mains/DI water: 

-  clean the piezoelectric transducers

 

-

make sure the level sensor slides freely

Important

: in the event of water leaks, disconnect the humidifier 

from the power supply and repair the leak 

9.3  Cleaning and maintenance of other 

components

• 

Ultra Pure humidifers work best with DI water. Each trasnducer  will 

operate approx. 10,000hrs proportionally. If RO or City water is used, 

transducers useful life is reduced proportionally 

• 

When cleaning plastic parts do not use detergents/solvents;

• 

To replace the drivers and transducers, loosen the screws shown in the 

figure with a screwdriver. Before applying the new driver , spread on 

the back of the heat sink in contact with the tank, a layer of conductive 

paste. The lack of the conductive paste may cause malfunctions. To 

insert new transducers, observing the direction of insertion (

please, 

pay attention to the print before removing the old one).

Note:

  the tightening torque of the screws that fasten the transducer 

must be 0.02ft-lb-0.03ft-lb.

Maintenance checks on other components: 

 

fill solenoid valve. After having disconnected the cables and hoses, 

remove the solenoid valve, check the inlet filter and clean if necessary, 

using water and a soft brush.

Important

: after having replaced or checked the water circuit 

components, make sure the connections are restored correctly.

Fig. 9.b 

Summary of Contents for pureMist

Page 1: ...NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT Engineering Manual Compact Ultrasonic Humidifier...

Page 2: ...r with the characteristics indicated in this manual must be used for water vapor production Alloperationsontheproductmustbecarriedoutaccordingtotheinstructions provided in this manual and on the label...

Page 3: ...2 Meaning of the symbols 12 6 3 Keypad 12 6 4 Main display 12 6 5 Display software release 12 7 CONFIGURATION PARAMETERS 13 7 1 Basic parameters 13 7 2 Advanced parameters 13 8 ALARMS 14 9 MAINTENANC...

Page 4: ...essories Wand Distributor Production Supply Temperature Electrical Rating Amp Max Weight Dimensions 1 1 2 2 Lbs Hr 33 8 104 F 115 V 60Hz 8 MFS 15 28lbs 12 x 9 x 11 Temp Hum Stat Diffuser Remote Displa...

Page 5: ...fier The following are contained inside fig 1 A IOM manual B Optional accessories if purchased ie distributor 50M filter plastic tube seperate box S S distributer seperate box 10 1 4 RED inlet water 3...

Page 6: ...3 8 push connect fitting Black Connect included RJ11 cord to display and plug into cabinet Terminate 3 wire color coded wired if optional temperature and humidity sensor is used to side of cabinet col...

Page 7: ...tially chemically or bacteriologically contaminated water is prohibited 2 2 Drain water Drain water from the humidifer is not toxic and can be drained into the approved drain system Attach 1 2 FPT fem...

Page 8: ...e elbow It s necessary to clean the filter with compressed air or running water periodically frequency depends on the environment in which the system is installed Features filter 50 micron H 5 D 2 3 6...

Page 9: ...ansducer management only for 2 transducer version OFF parallel management modulation of all 2 ON if demand is less than 50 it works only one transducer at a time alternately Tab 4 c 4 2 Power cable co...

Page 10: ...umper inputs M14 1 and M14 2 enable on the main board connect terminals M10 1 and M10 2 to a humidistat or a remote switch voltage free contact set parameter A0 0 to enable On Off operation see Chap 7...

Page 11: ...emptied automatically When in standby the fan stays on for 5 min 5 3 Autotest When humidifier is first started from off if enabled and humidity production is required a test cycle is run A complete f...

Page 12: ...set the values ENTER PRG for 2 seconds access the list of parameters inside the list of parameters select and confirm like Enter on a computer keyboard 6 4 Display software release 1 on power up the d...

Page 13: ...Maximum time to measure high level s 1 60 10 AE Restart fan time in standby for integrated probe reading min 0 120 10 AF Piezoelectric transducer working life h 0 9999 9999 with demineralised water b...

Page 14: ...ity probe signal cable yes humidification interrupted AUTO 3 slow flashes H_ Low humidity The signal from the probe indi cates humidity less than 20 rH Check humidity probe signal cable yes humidifica...

Page 15: ...iew the inside of the tank Scale build up on the surface of the piezoelectric transducers Clean the inside of the tank and replace the transducers Tab 8 b These malfunctions can be avoided by carrying...

Page 16: ...cally to remove it 4 clean or replace the transducers by removing the screws see Fig 9 b after replacement test water tightness by filling the tank manually 5 reconnect the transducer power cables 6 r...

Page 17: ...17 10 GENERAL FEATURES AND MODELS 10 4 Version 115V Fig 10 c...

Page 18: ...ity at 20 C 0 50 S cm total hardness 0 25 mg l CaCO3 temporary hardness 0 15 mg l CaCO3 total quantity of dissolved solids cR depending on specific conductivity 1 dry residue at 180 C depending on spe...

Page 19: ...Inactivity time for washing on next start R W 32 159 Parameter b3 Washing time fill drain R W 33 160 Parameter b4 Start delay time R W 34 161 Parameter b5 Operating hours for CL alarm R W 35 162 Param...

Page 20: ...at 1 the humidifier excludes the external command signals external regulator or probes and uses the value of Integer 60 modbus 188 as like comand signal The humidity production can be managed in two...

Page 21: ...of a signal Y from an external device The type of signal can be selected between the following standards 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA Maximum humidifier production corresponding to th...

Page 22: ...ituation is repeated alarm EP is activated which shuts down the unit If after a percentage of A8 set by parameter Ab default 70 the water is above the high level threshold atomised water production st...

Page 23: ...llowing fields Percentage request sent to the Master Fig 3 Operating hour counter Fig 4 resettable pressing UP DOWN for 5 seconds see parameter d3 Unit alarms Fig 5 means no alarms are present resetta...

Page 24: ...ctrical wiring from alarm relay output on the master to auxiliary input J17 on the slave and vice versa from alarm relay output on the slave to auxiliary input J17 on the master Main board Slave unit...

Page 25: ...Main Board Connections MASTER UNIT Connections M 11 TX RX GND GND 1 RS485 Supervisore ON OFF 4 Main Board Connections SLAVE UNIT Connections 2 3 6 4 7 5 1 8 ON M9 M 11 M 11 M 11 6 6 6 TLan 2 Supervis...

Page 26: ...Ultra Pure Systems 1855 E Southern Ave Mesa AZ 85204 800 729 5192 www ultrapureus com...

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