UPT Series Easy Melt
Operation Manual
Version 1.2 2
www.ultraflexpower.com
TABLE OF CONTENTS:
1
GETTING STARTED GUIDE ................................................................................................................................... 3
1.1
SAFETY INSTRUCTION .............................................................................................................................. 3
1.1.1
IMPORTANT NOTES ............................................................................................................................ 3
1.1.2
SAFETY PRECAUTIONS ........................................................................................................................ 4
1.1.2.1
ELECTRICAL SHOCK HAZARDS ........................................................................................................ 4
1.1.2.2
GROUNDING ................................................................................................................................. 4
1.1.2.3
SAFETY AND PRECAUTION SYMBOLS USED IN THIS MANUAL ......................................................... 5
1.1.2.4
MAGNETIC FIELD ........................................................................................................................... 5
1.2
INSTALLATION AND START UP ................................................................................................................. 5
1.2.1
INSTALLATION PROCEDURE ................................................................................................................ 5
1.2.2
UNPACKING AND INSPECTION ............................................................................................................ 6
1.2.3
SELECTING THE DEVICE SITE ............................................................................................................... 6
1.2.4
COOLING REQUIREMENTS .................................................................................................................. 6
1.2.5
AC INPUT CONNECTION ..................................................................................................................... 6
1.2.6
START-UP ........................................................................................................................................... 7
1.2.7
USING THE MACHINE ......................................................................................................................... 7
1.3
MAINTENANCE........................................................................................................................................ 8
1.3.1
SCHEDULING ........................................................................................................................................... 8
1.3.2
PERSONNEL ........................................................................................................................................ 8
1.3.3
INSPECTION AND MAINTENANCE PROCEDURE ................................................................................... 8
2
PRODUCT SPECIFICATIONS AND FEATURES ......................................................................................................... 9
2.1
PRODUCT SPECIFICATIONS ...................................................................................................................... 9
2.1.1
OVERVIEW ......................................................................................................................................... 9
2.1.2
DEVICE SPECIFICATIONS TABLE ........................................................................................................... 9
2.1.3
CONNECTION DIAGRAM ................................................................................................................... 10
2.2
CONTROLS AND OPERATION ................................................................................................................. 11
2.2.1
CONTROL PANEL OVERVIEW ............................................................................................................ 11
2.2.2
CONTROLS AND INDICATORS ........................................................................................................... 11
2.2.3
REGULATION MODES AND SYSTEM STATUSES .................................................................................. 12
2.2.4
MENUS AND NAVIGATION ............................................................................................................... 13
2.2.4.1
Main Menu Navigation ................................................................................................................ 13
2.2.4.2
Heat ON Menu Navigation .......................................................................................................... 13
2.2.4.3
SYSTEM MENU Navigation .......................................................................................................... 15
2.2.4.4
EXTENDED MENU Navigation ...................................................................................................... 16
2.2.5
CONTROL MODES............................................................................................................................. 19
3
TUNING AND TROUBLESHOOTING .................................................................................................................... 19
3.1
LOAD TUNING GUIDE ............................................................................................................................ 19
3.2
SERVICE AND TROUBLESHOOTING ........................................................................................................ 19
3.3.1
ERROR MESSAGES ............................................................................................................................ 19
3.3.2
GENERAL .......................................................................................................................................... 21
3.3.3
SERVICE CONTACT INFORMATION .................................................................................................... 21
Appendix A:
RECOMMENDED SPARE PARTS KIT ................................................................................................... 22
Appendix B:
ACCESSORIES ................................................................................................................................... 22