Ultraflex T67 Installation And Maintenance Manual Download | Manualshive

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T67

STEERING SYSTEM

Installation and maintenance manual

PARTNER

R

IT

A

L

IA

NO

(Dr./Dis./Des. n° 12884/b 19/02/2015)

FRA

N

Ç

A

IS

E

N

G

L

ISH

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Summary of Contents for T67

Page 1: ...T67 STEERING SYSTEM Installationandmaintenancemanual PARTNER R ITA LIANO Dr Dis Des n 12884 b 19 02 2015 F R A NÇ A IS ENGLISH ...

Page 2: ... customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market needs and to increase the customer satisfaction ULTRAFLEX Environmental Management System is certified CISQ IQNet by the Italian Shipping Registry RINA in conformity with the UNI EN ISO 14001 rule ULTRAFLEX certification No EMS 1282 S Products for pleasure boats are constantly...

Page 3: ...RT 2 1 GENERAL WARNINGS 8 2 2 PACKAGING CONTENTS 8 SECTION5 MAINTENANCE 5 1 ROUTINE MAINTENANCE 14 5 2 EXTRAORDINARY MAINTENANCE 14 SECTION3 INSTALLATION 3 1 NECESSARY TOOLS 9 3 2 HELM POSITIONING 9 3 3 CONNECTION OF THE SINGLE CABLE TO THE HELM 11 SECTION4 SAFETYWARNINGS 4 1 SAFETY RULES DURING INSTALLATION AND USE 13 4 2 CLOTHING 13 SECTION6 DISMANTLING 6 1 DISMANTLING 14 MANUAL USE AND SYMBOLS ...

Page 4: ...the operations which must be carried out by qualified or skilled staff in order to avoid hazards DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION The symbol aside indicates all the operations which must be carried out by qualified or skilled staff in order to avoid hazards We recommend training the staff in charge of the product installation and checking their k...

Page 5: ...sed or implied including not in a restricted way the suitability warranty for any special purpose Nothing contained in this manual can be interpreted as a modification or confirmation of the terms of any purchase contract To ensure the correct product and component operation the product must be installed by qualified staff In case of part damage or malfunction please contact the qualified staff or...

Page 6: ...m horsepower rating of the boat and or the speed of 50 knots 57 5 mph This steering system complies with EN 29775 standard it can be used with outboard engines with power up to 40kW 55 hp In case of Evinrude E TECTM 50 engines it is advisable to use T85 or T71FC steering systems DO NOT DISASSEMBLE ANY PART OF THE HELM DURING THE INSTALLATION OF THE CABLE THE DISASSEMBLY OF THE COMPONENTS CAN GENER...

Page 7: ...T67 STEERING SYSTEM page 7 of 43 Installationandmaintenancemanual ULTRAFLEX ENGLISH The following pictures show the required minimum dimensions for the assembly of T67 helm with M58 single cable ...

Page 8: ...ck that the product has not been damaged during transport or storage Also make sure that all the standard components are in the packaging see list In case of damage notify the claim to the forwarder and inform the supplier WARNING The staff in charge of handling must wear protective gloves and safety shoes CAUTION Contents of the helm packagings C T67 A B H E D F G I L REF T67 A 1 helm B 1 bracket...

Page 9: ...gle cable is 8 200mm A more severe bend will cause steering friction and reduce the single cable life WARNING Open end wrench 17mm 0 66 Slotted screwdriver 4 By using the supplied drilling template position the helm in the chosen place and create 4 holes of diameter 7 mm 0 28 and one of diameter 67 mm 2 64 3 Make sure the distances between the axis of the shaft of the helm and the bulkheads are eq...

Page 10: ...every 45 The right position will be determined by the mounting side of the single cable Place the helm in the selected position and align the holes for mounting Tighten the helm to the bracket with four M6 self locking nuts 5 with torque of 6 Nm 53 lbs in 1 2 3 4 5 7 Insert the ring 6 on the helm bezel considering that the adjusting screw 7 must be aligned with the mounting bezel hole 8 8 Insert t...

Page 11: ...and keep it clean Insert the helical cable into the helm 3 Turn the steering wheel so as to pull the cable into the helm making the cable sheath end 17 touch the nut 18 PUSH OR PULL TURNING DIRECTIONS 17 9 Insert the steering wheel 11 on the helm shaft 12 aligning the recess of the hub with the key 13 of the shaft Insert the washer 14 and screw the M10 screw 15 on the hub of the steering wheel wit...

Page 12: ... operated in the water WARNING 18 17 5 Fix the cable sheath every 2 m 6 The sheath must not be fixed to the electric wires Bulkhead openings require a minimum 38mm 1 1 2 hole diameter Make sure the single cable sheath does not enter in contact with cutting edges that could damage it DANGER DANGER During the single cable assembly on the helm prevent any dust or foreign material from coming in conta...

Page 13: ...Do not modify or add devices to the system without ULTRAFLEX written authorisation or technical intervention which will prove the modification in the report Do not use this equipment for a purpose different from the one it has been designed for which is specified in the installation and maintenance manual Do not let unskilled staff perform the installation DANGER WARNING During installation keep t...

Page 14: ...uts fastening the system WARNING DANGER Release or separation of one of the fasteners can cause failure of steering system resulting in property damage injury or death Periodically check the absence of corrosion on the metal parts of the cable end fittings and of abrasions on the conduit Replace the damage parts that could compromise the steering system integrity Technical Support For any informat...

Page 15: ...ULTRAFLEX S p A 16015 Casella Genova Italia Via Crose 2 ...

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