Ultrasonic BT H Series, System Manual

Page 1: ...22 Publication Number UPC220509 002 1 Benchtop H Series System Manual Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232 2150 Em...

Page 2: ...take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for...

Page 3: ...nings 4 1 Specifications 8 2 Principles of Operation 20 3 Operating Instructions 21 4 Inspection and Maintenance 26 5 Troubleshooting 28 6 Component Repair and Replacement 29 7 Diagrams and Drawings 3...

Page 4: ...rsonal injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow th...

Page 5: ...n and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unless the correct voltage is available Contact the proper authority about necessary ch...

Page 6: ...Do not carry on conversation or permit yourself to be distracted in any manner while servicing live equipment Never service live equipment unless someone else is in the same room with you Never turn...

Page 7: ...cted by splashing water and debris to a rating of IP 23 This system contains one power cord that is required to be attached to a properly rated three wire fusible disconnect with a grounding connectio...

Page 8: ...tts Generator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 0 75 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate w...

Page 9: ...nerator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 0 75 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 10: ...Generator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 2 5 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 11: ...erator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 2 5 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Su...

Page 12: ...erator Operating Frequency 40 kHz Heater Power 500 Watts Estimated Heat Up Time 2 4 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Su...

Page 13: ...erator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Sub...

Page 14: ...Generator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 15: ...enerator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 1 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 16: ...enerator Operating Frequency 40 kHz Heater Power 1000 Watts Estimated Heat Up Time 2 7 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 17: ...enerator Operating Frequency 40 kHz Heater Power 1500 Watts Estimated Heat Up Time 2 6 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 18: ...enerator Operating Frequency 40 kHz Heater Power 1500 Watts Estimated Heat Up Time 2 8 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight...

Page 19: ...tts Generator Operating Frequency 40 kHz Heater Power 1500 Watts Estimated Heat Up Time 4 9 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate w...

Page 20: ...ic Power Corporation utilizes our 5300 5400 series generators 2 Vibra bar transducer technology to convert electrical energy received from the generator into mechanical energy a Transducers fall into...

Page 21: ...cleaner to operate properly and may damage the system 4 Plug the generator power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to operate properly and ma...

Page 22: ...rate recommended by the detergent manufacturer After cleaning one or two items you may choose to increase the chemical ratio The amount of chemical will be based on the condition of the water being u...

Page 23: ...F while the timer is running will stop the timer and cause it to reset While the timer is running the ultrasonic generator will be turned on The default units for the timer is Hours Minutes 3 Run Mod...

Page 24: ...acts the part s surface It may be necessary to rotate the part while submersed to allow air to escape Some initial testing will help determine the proper settings for the optimum time and temperature...

Page 25: ...turn OFF the main power switch On the tank turn OFF the main power switch 3 4 Filter Operation Optional Accessory 1 Turn ON the main power switch 2 Press the filter system button to turn it ON Allow...

Page 26: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d If applicable be sure all side panels are in place on the system NOTE All side panels m...

Page 27: ...ORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash tan...

Page 28: ...cord b Building power supply c Unit s fuses d Loose disconnected wires e Switches PROBLEM ITEMS TO CHECK 2 The ultrasonics do not work a Building power supply b Unit s fuses c Loose disconnected wires...

Page 29: ...OLLOWING PRECAUTIONS WHEN WORKING ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRON...

Page 30: ...Check for loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporatio...

Page 31: ...h the system tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 6 5 PUMP FILTER PRE STRAINER 1 Remove power...

Page 32: ...ransparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON...

Page 33: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 33 7 Diagrams and Drawings 7 1 BT 1206H Drawings and Schematics BT 1206H Standard Drawing...

Page 34: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 34 BT 1206H Standard Schematic...

Page 35: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 35 7 2 BT 60H Drawings and Schematics BT 60H Standard Drawing...

Page 36: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 36 BT 60H Standard Schematic...

Page 37: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 37 7 3 BT 3606H Drawings and Schematics BT 3606H Standard Drawing...

Page 38: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 38 BT 3606H Standard Schematic...

Page 39: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 39 7 4 BT 4208H Drawings and Schematics BT 4208H Standard Drawing...

Page 40: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 40 BT 4208H Standard Schematic...

Page 41: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 41 7 5 BT 6006H Drawings and Schematics BT 6006H Standard Drawing...

Page 42: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 42 BT 6006H Standard Schematic...

Page 43: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 43 7 4 BT 2412H Drawings and Schematics BT 2412H Standard Drawing...

Page 44: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 44 BT 2412H Standard Schematic...

Page 45: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 45 7 7 BT 130H Drawings and Schematics BT 130H Standard Drawing...

Page 46: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 46 BT 130H Standard Schematic...

Page 47: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 47 7 8 BT 3612H Drawings and Schematics BT 3612H Standard Drawing...

Page 48: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 48 BT 3612H Standard Schematic...

Page 49: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 49 7 9 BT 330H Drawings and Schematics BT 330H Standard Drawing...

Page 50: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 50 BT 330H Standard Schematic...

Page 51: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 51 7 8 BT 3624H Drawings and Schematics BT 3624H Standard Drawing...

Page 52: ...Property of Ultrasonic Power Corporation 2022 Publication Number UPC220509 002 52 BT 3624H Standard Schematic...

Page 53: ...ty or to meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FO...

Page 54: ...unty of Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions ne...

Page 55: ...C policy for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing di...

Page 56: ...e of the shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning mater...

Page 57: ...ensure that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to...

Page 58: ...for Immersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment m...

Page 59: ...onic Power Corporation 2022 Publication Number UPC220509 002 59 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE EL...

Page 60: ...les 240V 1000W 50 34 070 20 20 Micron filter 50 70 734 10 20 Micron filter 50 70 584 T strainer 50 70 835 O ring for filter housing 50 40 139 20 Filter Housing 50 70 816 10 Filter Housing 50 70 769 Ga...