Ultrasonic SE Series, System Manual

Page 1: ...1 Publication Number UPC211216 003 1 Benchtop SE Series System Manual Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232 2150 Em...

Page 2: ...take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for...

Page 3: ...nings 4 1 Specifications 8 2 Principles of Operation 11 3 Operating Instructions 12 4 Inspection and Maintenance 17 5 Troubleshooting 19 6 Component Repair and Replacement 20 7 Diagrams and Drawings 2...

Page 4: ...rsonal injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow th...

Page 5: ...n and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unless the correct voltage is available Contact the proper authority about necessary ch...

Page 6: ...Do not carry on conversation or permit yourself to be distracted in any manner while servicing live equipment Never service live equipment unless someone else is in the same room with you Never turn...

Page 7: ...cted by splashing water and debris to a rating of IP 23 This system contains one power cord that is required to be attached to a properly rated three wire fusible disconnect with a grounding connectio...

Page 8: ...Heater Power 500 Watts Estimated Heat Up Time 1 4 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Subject to change Not the same as sh...

Page 9: ...ower 500 Watts Estimated Heat Up Time 2 5 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Subject to change Not the same as shipping w...

Page 10: ...Power 1000 Watts Estimated Heat Up Time 2 7 hours Maximum dB level 85 dB Maximum Operating Temperature 180 F Dependent on selected options Approximate weight Subject to change Not the same as shipping...

Page 11: ...ic Power Corporation utilizes our 5300 5400 series generators 2 Vibra bar transducer technology to convert electrical energy received from the generator into mechanical energy a Transducers fall into...

Page 12: ...ble into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to operate properly and may damage the system 3 3 Generator Control Knobs 1 Power Intensity This knob control...

Page 13: ...ded by the detergent manufacturer After cleaning one or two items you may choose to increase the chemical ratio The amount of chemical will be based on the condition of the water being used and how mu...

Page 14: ...stop the timer and cause it to reset While the timer is running the ultrasonic generator will be turned on The default units for the timer is Hours Minutes 3 t1 Red Time Remaining Green Use the arrow...

Page 15: ...acts the part s surface It may be necessary to rotate the part while submersed to allow air to escape Some initial testing will help determine the proper settings for the optimum time and temperature...

Page 16: ...decrease and turn OFF the main power switch 3 4 Filter Operation Optional Accessory 1 Turn ON the main power switch 2 Press the filter system button to turn it ON Allow the filter system to clean the...

Page 17: ...c If applicable make sure the castors are locked in place to prevent movement of system during operation d If applicable be sure all side panels are in place on the system NOTE All side panels must b...

Page 18: ...LL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash tank interior...

Page 19: ...cord b Building power supply c Unit s fuses d Loose disconnected wires e Switches PROBLEM ITEMS TO CHECK 2 The ultrasonics do not work a Building power supply b Unit s fuses c Loose disconnected wires...

Page 20: ...OLLOWING PRECAUTIONS WHEN WORKING ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRON...

Page 21: ...Check for loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporatio...

Page 22: ...em tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 6 5 PUMP FILTER PRE STRAINER OPTIONAL ACCESSORY 1 Remo...

Page 23: ...ransparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON...

Page 24: ...Property of Ultrasonic Power Corporation 2021 Publication Number UPC211216 003 24 7 Diagrams and Drawings 7 1 BT 40SE Drawings and Schematics BT 40SE Standard Drawing...

Page 25: ...Property of Ultrasonic Power Corporation 2021 Publication Number UPC211216 003 25 BT 40SE Standard Schematic...

Page 26: ...Property of Ultrasonic Power Corporation 2021 Publication Number UPC211216 003 26 7 2 BT 60SE Drawings and Schematics BT 60SE Standard Drawing...

Page 27: ...Property of Ultrasonic Power Corporation 2021 Publication Number UPC211216 003 27 BT 60SE Standard Schematic...

Page 28: ...Property of Ultrasonic Power Corporation 2021 Publication Number UPC211216 003 28 7 3 BT 130SE Drawings and Schematics BT 130SE Standard Drawing...

Page 29: ...Property of Ultrasonic Power Corporation 2021 Publication Number UPC211216 003 29 BT 130SE Standard Schematic...

Page 30: ...ty or to meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FO...

Page 31: ...unty of Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions ne...

Page 32: ...C policy for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing di...

Page 33: ...e of the shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning mater...

Page 34: ...ensure that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to...

Page 35: ...for Immersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment m...

Page 36: ...onic Power Corporation 2016 Publication Number UPC160421 003 36 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE EL...

Page 37: ...filter 50 70 734 10 20 Micron filter 50 70 584 T strainer 50 70 835 O ring for filter housing 50 40 139 20 Filter Housing 50 70 816 10 Filter Housing 50 70 769 Gauge for Filter housing 50 70 770 Pump...