Ultratech Tactical Welder 4800 Operation Manual Download | Manualshive

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UltraTech International, Inc.

11542 Davis Creek Court

Jacksonville, FL 32256

1-904-292-1611 · tacticalwelder.com

Operations Manual

Part Number 4800

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Summary of Contents for Tactical Welder 4800

Page 1: ...UltraTech International Inc 11542 Davis Creek Court Jacksonville FL 32256 1 904 292 1611 tacticalwelder com Operations Manual Part Number 4800...

Page 2: ...n Welding unit Loading Welding gun Connecting gun to power unit Welding Gun Exploded Diagram 10 Operation 10 Setting wire feed speed Clamping ground wire PPE Starting arc Weld Time capability Charging...

Page 3: ...be F O B Factory in Boulder Colorado or F O B at any other UltraTech authorized facility as determined by UltraTech No compen sation or reimbursement for transportation costs of any kind will be allow...

Page 4: ...nt When welding is to be suspended for any sustained period of time such as during lunch or overnight the welding gun should be disconnected from the battery pack when not in use Never immerse the wel...

Page 5: ...It is necessary and required that the operator have a fire extinguisher nearby and have knowledge and training in its use Be aware and alert to the danger of conduction or radiation For example if wel...

Page 6: ...2 3 2 mm to 12 7 mm How long does it take to recharge the battery pack From full discharge the battery pack takes approximately 2 5 hours to charge fully From partial discharge it takes approximately...

Page 7: ...n on the charger switch 4 Allow unit to charge until the LED2 light on the charger turns green The onboard fuel gage should indicate a full charge Full charge may take up to 3 hours with the 7A charge...

Page 8: ...outlet guide tube and feed through to the opposite side Pull 12 of wire through the end of the gun Check that the wire is in the drive roller s groove Close the tensioner then lock down the wire tens...

Page 9: ...9...

Page 10: ...gun connectors Allow the gun to cool before handling without protective equipment 8 InspecttheTacticalWelderequipmentforanydamageandclean where necessary 9 If the battery charge was depleted charge t...

Page 11: ...n surface of the plastic roller and main shaft Use silicon oil on gears and shafts Oil all parts sparingly with a toothpick or Q Tip Troubleshooting Trouble Possible Problem Possible Solution Welder n...

Page 12: ...ace drive roll Cannot create an arc 1 Work piece is painted or rusty 2 Ground clamp is connected where there is paint or rust 3 Ground clamp is not electrically connected to the work piece 4 Trigger i...

Page 13: ...ons will be determined by 1 The alloy and thickness of the stainless steel being welded and 2 The alloy and thickness of the stainless welding feed wire being used Please consult your welding gas dist...

Page 14: ...ch as longer cable smaller cable or by attaching a piece of chain to the work piece and adjusting the ground clamp up or down the chain be aware that increased resistance causes greater heat General P...

Page 15: ...15 Tactical Welder Circuit Diagram...

Page 16: ...UltraTech International Inc 11542 Davis Creek Court Jacksonville FL 32256 1 904 292 1611 tacticalwelder com ULTRATECH INTERNATIONAL INC...

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