Ulvac PBL Series, Instruction Manual

Page 1: ...SK00 4813 DI 002 07 No 190628...

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Page 3: ...change in the future Performance and safety may not be ensured if equipment connected to this pump does not conform to the same rules or if the pump is altered In such cases we cannot guarantee take r...

Page 4: ...incorrect handling may lead to the user s death or serious injury Indicates a possibility that incorrect handling may lead to the user suffering a medium level injury Indicates important information n...

Page 5: ...ontents Parts with this warning label have a risk of electrical shock Turn off the primary power supply before starting wiring or maintenance Because it becomes very hot do not touch any section durin...

Page 6: ...iv Warning label display positions PBL 02 Fig 1 Warning label attachment position PBL 02 PBL 04 Fig 2 Warning label attachment position PBL 04 PBL 06 Fig 3 Warning label attachment position PBL 06...

Page 7: ...v PBL 10 Fig 4 Warning label attachment position PBL 10 PBL 14 Fig 5 Warning label attachment position PBL 14 PBL 20 Fig 6 Warning label attachment position PBL 20...

Page 8: ...the warranty period Failures or defects caused by exhaust of gas or a substance other than air or nitrogen Failures or defects caused by consumables When the power voltage or frequency of the power s...

Page 9: ...terms a If there are any individual contracts memoranda on the specifications or other agreements in addition to this document handling will conform to their contents b Before exporting this pump from...

Page 10: ...d as a revision that updates the document number listed on the top right corner of the instruction manual s cover Be sure to give this document to the end user who uses the product Copying this instru...

Page 11: ...Handling of This Pump 1 1 2 Acceptance Transport and Storage 2 1 2 1 Acceptance 2 1 2 2 Transport 2 1 2 3 Storage 3 1 3 Installation and Operation 3 1 4 Disposal 4 1 5 Protective device 4 1 6 Risks an...

Page 12: ...nd Piping 14 3 4 1 Preparations before installation 14 3 4 2 Piping for the pump inlet 14 3 5 Cooling water piping 15 3 6 Power Wiring 17 3 7 Pump fluid installation 20 3 8 Vacuum test 20 4 Operation...

Page 13: ...p so that this pump does not suck in liquid or solid particles This pump has been designed to conform to the rules in place when this document was created Conformity is not guaranteed because the appl...

Page 14: ...r other disassembly tool Use a crane or other cargo handling equipment When taking this pump out of the package or lifting it instruct workers to lift it while holding the eyebolts on the upper part u...

Page 15: ...s pump or put in at an incline position it sideways or stand it up or reverse it Doing so will degrade the pump s operation Install this pump so that it is level Operate the pump after the main unit s...

Page 16: ...to 3 6 Wiring 1 6 Risks and Safety Measures Specific to This Pump 1 6 1 Vacuum pumping and exhaust of hazardous gases or substances Do not use this pump to exhaust toxic combustible corrosive or expl...

Page 17: ...Incomplete grounding incurs the risk of electrical shock 1 6 4 High temperature Do not touch the pump s main unit motor or piping during operation Do not touch the pump s main unit motor or piping du...

Page 18: ...the skin or enters the eyes follow the first aid procedure described on the SDS Use the specified lubricant Use of a non specified lubricant will affect the pump s performance and service life as well...

Page 19: ...signed to operate with the ULVOIL B 6 diffusion ejector pump oil It is metal pump and make up the pump body jets heater and baffle 2 1 Features 6 models are available PBL 02 PBL 04 PBL 06 PBL 10 PBL 1...

Page 20: ...water inlet Terminal Outlet Inlet Cooling water inlet Cooling water outlet Nameplate Boiler Nichrome wire heater Inside of Nichrome wire heater Cartridge heater Plug type code inlet Nichrome wire Nam...

Page 21: ...et Outlet Oil level gauge Oil drain port Boiler Cooling water inlet Nameplate Pipe heater Cooling water outlet Inlet Outlet Oil level gauge Oil drain port Boiler Nameplate Pipe heater Cooling water ou...

Page 22: ...fully or partly transport unpack or install this pump depending on the pump s terms and conditions Packing ULVAC Transport ULVAC entrusts this task to a specified carrier Cargo reception and unpackin...

Page 23: ...place in case an earthquake occurs Be sure to release the water in the cooling water piping before storage In low temperatures 0 C or less parts may be damaged by frozen water Do not incline this pump...

Page 24: ...Do not incline this pump by 10 or more Doing so may cause this pump to topple or otherwise move causing injury or damage If this pump has been packaged in a wooden crate wear leather gloves and use a...

Page 25: ...BL 14 313 kg PBL 20 495 kg To transport this pump a load higher than the safety standards is required Therefore manually transporting it may cause lower back pain or injury Wear safety shoes Be sure t...

Page 26: ...t use a pump immediately please attach the cover to Inlet port and exhaust port 3 4 2 Inlet piping Don t fix the pump base It becomes the high temperature during pump operating and heat is prolonged a...

Page 27: ...er quality water stains from calcium carbonate or other substance may accumulate inside the pump s cooling water system reducing the amount of cooling water In addition chlorine ions may corrode the i...

Page 28: ...f the supply source and drainage port are far away from each other or if the piping has a difference in height the drainage port is raised above the pump it may not be possible to ensure a sufficient...

Page 29: ...rcuit breaker will not operate normally which may cause burnout or a fire Conform to all laws and regulations Install and operate this pump according to the safety related laws and regulations such as...

Page 30: ...the pump The connection terminal part becomes the double nut When you tighten a nut I fix the nut of the root side with spanners and please tighten it There is not the slack or confirms the nut of the...

Page 31: ...19 Fig 9 PBL 04 Primary side of the plug type cord Heat shrinkable tubing SUMITUBE FZ 40 L 65 Black SUMITOMO ELECTRIC FINE POLYMER INC...

Page 32: ...plosion Wear protective equipment During work such as inspections wear protective equipment suitable for handling the toxic substance to be used Obtain and carefully read the SDS before using this pum...

Page 33: ...de that blocks the exhaust outlet port or disturbs the flow of gases Such operation may cause the pump s internal pressure to rise causing the casing or level gauge to rupture oil leakage or motor ove...

Page 34: ...ote in advance that in such cases we may charge for repair Reference Standard Quality of Industrial Water in Japan Turbidity pH Alkalinity Hardness Evaporation residue Chlorine ions Iron Manganese 20...

Page 35: ...ower supply at the heater Close a valve if you set water cooled baffle an L N2 trap a valve in the upper air inlet of the pump and drain a coolant into water cooling baffle and please inject liquid ni...

Page 36: ...e cooling water One hour or more please continue draining a coolant after a pump stop by all means 5 Maintenance and Inspections 5 1 Regular inspections Maintenance and the check depend on use frequen...

Page 37: ...and to be use Cu gasket carefully tie mutually and slowly 8 Connect the electric wiring 9 Pour into the oil 5 2 2 In case of the nichrome wire heater PBL 04 1 Put off the switch for heater 2 After coo...

Page 38: ...solvent enough After having assembled it again you exhaust it with a roughing pump and remove impurities such as a solvent the water Allow the pump atmospheric pressure after the above mentioned oper...

Page 39: ...cooling water supply not sufficient Check and rectify Is the backing pressure high Check for a leak in the backing pipeline poor rotary pump performance terminal breakdown of the pump fluid Inlet pre...

Page 40: ...connection 50 60 Hz V 200 1 Ph 200 3 Ph Heating power kW 0 44 1 8 4 8 11 18 Heater type Cartridge heater Nichrome wire heater Pipe heater Inlet port VG50 VG100 VG150 VG250 VG350 VG500 Outlet port 3 4B...

Page 41: ...Cooling water inlet Cooling water inlet Cooling water inlet Cooling water inlet Cooling water inlet Cooling water inlet Cooling water 0utlet Cooling water 0utlet Cooling water 0utlet Cooling water 0u...

Page 42: ...e number of system Rc1 8 Rc1 4 Rc3 8 2 Model PBL 10 PBL 14 PBL 20 Inlet port mm Outer diameter 350 450 625 Inner diameter 260 356 508 Bolt hole 12 15 BC 320 12 15 BC 420 16 19 BC 585 Gasket groove 291...

Page 43: ...tridge PBL 04 1 200V 1 1 8 kW Nichrome wire heater PBL 06 2 200V 3 2 0 kW Pipe heater PBL 10 2 200V 3 4 0 kW Pipe heater PBL 14 2 200V 3 5 5 kW Pipe heater PBL 20 3 200V 3 6 0 kW Pipe heater 2 Lubrica...

Page 44: ...gasket NBR 1 100 110 5t Oil filling port gasket FKM 1 JIS 2401 P18 Drain gasket Cu 1 24 5 15 5 0 5t Heater flange gasket Cu 2 95 85 0 2t PBL 14 Baffle gasket NBR 1 380 396 8t Inlet gasket NBR 1 380 39...

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